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0628LOG181-V4 (4x2.5m)

0628LOG181-V4: 4x2.5m (28mm) Pent log cabin with store

2mm Drill bit

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All buildings should be 

erected by two adults

For ease of assembly, you 

MUST

 pilot drill all screw 

holes and ensure all screw 

heads are countersunk.

CAUTION

Every effort has been made during the 

manufacturing process to eliminate the 

prospect of splinters on rough surfaces of the 

timber.  You are strongly advised to wear gloves 

when working with or handling rough sawn 

timber.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY 

- Check the pack and make sure you have all the parts listed. 

- When you are ready to start, make sure you have the right tools at hand (not supplied) 

including  a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm 

bit.

- Ensure there is plenty of space and a clean dry area for assembly. 

TIMBER

As with all natural materials, timber can be affected during various weather conditions. 

For the duration of heavy or extended periods of rain, swelling of the wood panels may 

occur. Warping of the wood may also occur during excessive dry spells due to an interior 

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is 

suggested that the outdoor building is sprayed with water during extended periods of 

warm sunshine and sheltered as much as possible during rain or snow. 

BUILDING A BASE

When thinking about where the building and base are going to be constructed: 

Ensure that there will be access (60cm) to all sides for maintenance work and annual 

treatment.

Ensure the base is level and is built on firm ground, to prevent distortion.  Refer to 

diagrams for the base dimensions. The base should be slightly smaller than the external 

measurement of the building, i.e. The cladding should overlap the base, creating a run 

off for water. It is also recommended that the floor be at least 25mm above the 

surrounding ground level to avoid flooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in the 

case of childrens products independently tested to EN71 level, we cannot accept 

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for your specific product code

For ease of assembly use a 

rubber mallet to fit the log 

boards. Do 

NOT

 use a heavy 

hammer.

Ensure to measure and check before cutting 

boards.

It is advisable to use a hand 

saw when cutting roof and 

floor boards.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited, 

Sutton On Trent, 

Newark, 

Nottinghamshire, 

NG23 6QN

www.merciagardenproducts.co.uk

To ensure log boards are even, use a spirit 

level to check each layer has been installed 

correctly.

Summary of Contents for 0628LOG181-V4

Page 1: ...ilding is sprayed with water during extended periods of warm sunshine and sheltered as much as possible during rain or snow BUILDING A BASE When thinking about where the building and base are going to be constructed Ensure that there will be access 60cm to all sides for maintenance work and annual treatment Ensure the base is level and is built on firm ground to prevent distortion Refer to diagram...

Page 2: ...120x2500mm QTY 26 LB28 A 2500 Log Board 28x120x560mm QTY 18 LB28 B 560 Log Board 28x120x1120mm QTY 18 LB28 B 1120 Roof Board 67x121x2706mm QTY 36 MB16 C 2706 Short Floor Board 16x121x974mm QTY 20 MB16 C 974 Long Floor Board 16x121x2746mm QTY 20 MB16 C 2746 Floor Bearer 44x44x3808mm QTY 2 F4444 3808 PT Floor Bearer 44x44x2220mm QTY 14 F4444 2220 PT Roof Purlin 45x120x4004mm QTY 2 F45120 AF 4004 Eav...

Page 3: ...dows and Doors are shown in the Windows and Doors instruction packs P 3 Please retain product label and instructions for future reference 25 26 Log Board 120x28x4000mm LB28 ADF 4000 Log Board 120x28x2500mm LB28 AD 2500 28 Felt Tacks x400 70mm Screw x91 Nail Bag 40mm Screw x494 30mm Screw x75 70mm Bolt Set x16 27 Closure Trim 16x28x2400mm approx length QTY 13 S1628 2400 Roof Spacers QTY 5 PI 07 020...

Page 4: ...all 17 17 17 17 17 17 17 17 17 17 17 17 Pre drill hole 70mm screw Step 3 See Pre Assembly Parts Needed No 5 QTY 2 No 9 QTY 3 Place the Starter Boards No 5 and the Log Boards No 9 on to assembled base frame along the longest sides Ensure the notches at either end of each board are flush and level with the ends of the frame Fix each of the starter boards to the frame by screwing through the notch in...

Page 5: ...you can install the door at step 8 Please Note The short boards placed to create the opening s for the doors windows can be placed either side depending on your needs 6 9 7 8 10 10 12 11 Step 5 Once you have laid 6 log boards off of the starter up the door section slide the assembled door frames for the double door and storage door No 2 3 over the boards resting the frame on top of the starter boa...

Page 6: ...ow s No 1 between the smaller boards and rest on to the longer board Ensure the boards are level with each end Please note This image is for illustrative purposes and may differ from your choice in product regarding window position Nevertheless the process of fitting the window is the same Step 9 See Pre Assembly Parts needed No 4 1C QTY 2 No 4 2 C QTY 1 No 8 QTY 2 No 24 QTY 1 No 25 QTY 1 Place th...

Page 7: ... See Pre Assembly Parts needed No 4 1A QTY 2 No 4 1B QTY 2 No 4 2A QTY 1 No 4 2B QTY 1 No 8 QTY 1 Following the same method add the next boards of the gables No 4 1b 4 2b onto the panels as shown in the diagram Secure the boards in place using 2x70mm screws per board Place the final log board No 8 onto the front of the assembly and screw down with 2x70mm screws Then add the final boards of the gab...

Page 8: ...rences of wood shrinkage expansion You maybe required to use the provided spac ers and place a space of 2mm to ensure every roof board lines up with the truss Continue adding the roof boards along the roof fixing each one into position using 4x40mm screws making sure that each board is interlocked flush at the bottom The last board on each side will consist of a tongue and groove overhang Using a ...

Page 9: ...position using 8x40mm screws Please Note Ensure to screw through each of the floor boards into the floor bearers 320x40mm Screws 40mm screw Pre drill hole Cut to fit 14 15 14 Step 15 Parts needed No 20 QTY 3 No 27 QTY 2 Attach the Fascia Blocks No 20 to the front of the building ensuring the blocks are flush to the eaves frame Tip Use the front fascia as guide to mark out the position for the bloc...

Page 10: ...trims to fit the internal space 27 27 Pre drill hole 30mm screw trim to fit Step 16 Parts needed No 27 QTY 5 Inside the building place the closure trim No 27 against the boarding and align with the roof as shown in the illustration Once in position fix each trim into place by pre drilling a pilot hole and using 6x30mm screws per trim equally spacing them along the face of the board 30x30mm Screws ...

Page 11: ...re to screw through the fascias into the blocks and strips placed 9x30mm Screws Pre drill hole 30mm screw 22 21 22 Step 20 Parts needed No 23 QTY 8 Arrange the storm braces No 23 around the building internally Place 2x storm braces per side fixing into place using 2x70mm bolts per brace making sure the washer nut are tightened from the outside of the building Ensure the storm braces are secured at...

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