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Melec ADB-5F41EL, Instruction Manual

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ADB-5F41EL

Instructions Manual

５．Installation

５－１．Conditions for Installation

Overheating may cause fire.
Mount it on a noncombustible member.
Keep it away from combustibles.

(1) Designed for incorporating into equipment used indoors, this product requires

to be installed in the following environment:

●Indoors (where it is not exposed to direct sun).
●Where ambient temperature and humidity are controlled within the range set

out in the specifications.

●Where there is no explosive, corrosive or inflammable gas.
●Where it can be protected from dust, salt or iron powder.
●Where the product main frame is not exposed to direct vibration or shock.
●Where it is not exposed to splashes of water, oil or chemicals.

(2) Install the driver at least 5mm away from other equipment.

However, please be installed to a distance of at least 15mm from the 
heating element.

● Please contact us if you are not installed to a distance of at least 15mm

from the heating element.

(3) Considering heat release, control the ambient temperature around the driver

within the specified value.

● Take measures against accumulation of heat such as allowing generous space

around the driver or installing a fan so that heat release is taken care of.

● Install the driver securely in contact with metal or other substance with

adequate heat conductivity.

(4) In the case that the alarm(ALM) LED comes on, perform the cooling measure

of the mounting plate is enlarged or compulsion air cooling etc.
Use the driver on the condition that the alarm(ALM) LED goes out.

(5) Do not allow standing or placing anything heavy on the product.

ADB-5F41EL 

ADB-5F41EL 

 WARNING 

15mm or more 

5mm or more 

5mm or more 

5mm or more 

5mm or more 

heating 
element 

-16-

Summary of Contents for ADB-5F41EL

Page 1: ...tepping Motor Driver ADB 5F41EL Instructions Manual For designers use MN0300 1 Please ensure to read and understand this Instructions Manual before using the product Please keep this Instructions Manual at hand ...

Page 2: ...otor Driver ADB 5F41EL with emphasis on the specifications assuming that our readers are engaged in designing of control devices incorporating stepping motors Please ensure to read and understand this Instructions Manual before using the product Please keep this Instructions Manual at hand so that it is always available for reference 2 ...

Page 3: ... circumstances in advance Consequently this instructions manual describes all the hazardous and dangerous circumstances and situations which can be foreseen and anticipated as well as necessary precautions All the above descriptions are being titled by the following symbol marks and signal words namely Represents warnings ignorance of which can cause accidents involving fatal or serious physical i...

Page 4: ...D 12 3 5 ENC LED 12 3 6 ALM LED 12 3 7 Operating Section 12 ４ Function Set up by Use 4 1 Setting STEP ANGLE SELECT switch 13 4 2 Setting HOLD CURRENT SELECT switch 14 4 3 Setting DRIVE CURRENT SELECT switch 14 4 4 Setting of the Extend functions switch 15 ５ Installation 5 1 Conditions for Installation 16 5 2 Mounting Method 17 ６ Connection 6 1 Overview of Connection Configuration 18 6 2 Connecting...

Page 5: ...ns signal output OUT 31 5 Alarm signal output ALM 32 6 Alarm clear signal input ACLR 32 7 Example Circuit Connection J4 33 8 Encoder input A A B B Z Z 34 9 Encoder 5V output 34 10 3 Alarm LED ALM 35 10 4 Dimensions 36 10 5 Applicable Motors 37 10 6 5 phase stepping motor specifications with encoder 1 General Specifications 38 2 Encoder Specifications 39 3 5 phase stepping motor Dimensions with enc...

Page 6: ... may cause injury 5 Do not transport move install the product perform connections or inspections when the power is on Doing so may cause electric shock injury or fire 6 Only qualified personnel are allowed to transport move install the product perform connections or inspections Failure to do so may cause injury or fire 7 Do not touch the driver during operation or immediately after stopping Doing ...

Page 7: ...reakage of the machine or injury due to unexpected rotation of the motor Ensure correct setting When setting up the HOLD CURRENT SELECT switch A high setting value may cause burn on the skin due to overheating of the motor Do not select a high value beyond the required When setting up the DRIVE CURRENT SELECT switch Erroneous setting may cause motor deterioration or damage and burn on the skin due...

Page 8: ...C Input Motor output connector When inputting power Breakage of the machine or injury is apprehended due to unexpected behavior of the motor Maintain the state where emergency stop is enabled at any time When the alarm LED comes on Overheating may cause fire Stop operation when this LED comes on When performing maintenance and checking Injury or fire is apprehended due to unexpected behavior Do no...

Page 9: ...t up It offers a 5 phase stepping motor with incremental encoder Sanyo Denki Co Ltd at our company ２ ２ Product Configuration ADB 5F41EL One unit main frame J1 J2 J3 J4用のハウジング及びコンタクトは付属品ではありません J1 J2 J3 J4 of the housing and the contact is not in accessories ２ ３ Appearance ADB 5F41EL Melec Made in Japan Signal Input Connector J1 Model name Motor Output Connector J3 Mounting section Operating sectio...

Page 10: ...tep out alarm Photo coupler ＯＦＦ Positive logic Clear the step out alarm and an internal counter ３ ２ DC Input Motor Output Connector Ｊ２ Ｊ３ ADB 5F41EL Power input terminal DC power supply is connected 12 ACLR 9 ALM 10 R GND 11 ACLR OUT 4 6 5 8 7 OUT 1 IN CCW CCW IN 2 3 CW CW J2 DC 24V DC 1 0V DC 2 CW drive pulse signal input terminal CCW drive pulse signal input terminal Extend functions signal inpu...

Page 11: ...Z phase pulse Inputs the encoder B phase pulse Inputs the encoder A phase pulse MOTOR 3 BLK ORN YLW 5 WHT RED ORN GRN BLU BRN 1 BLK VIO 2 4 BLU RED GRN GRY ENCODER 7 6 B B A A 2 1 SHIELD GND 5V Z Z 5 3 4 9 8 Encoder shield terminal Encoder 5v power supply terminal and GND terminal Encoder Z phase signal input terminal Encoder B phase signal input terminal Encoder A phase signal input terminal Moto...

Page 12: ...5 seconds ３ ７ Operating Section ADB 5F41EL Name of Operating Section Function Factory Setting S1 1 DRIVE CURRENT SELECT switch Selects DRIVE CURRENT D1 ON S1 2 STEP ANGLE SELECT switch Selects a step angle SA ON S1 3 STEP ANGLE SELECT switch SB ON S1 4 STEP ANGLE SELECT switch SC OFF S2 1 HOLD CURRENT SELECT switch Selects HOLD CURRENT H1 OFF S2 2 Extend functions switch Selects Extend functions O...

Page 13: ...p angle can be selected from six different types of step angles 1 Set the step angle required by the STEP SEL switch SA SB SC Relationship between the STEP SEL switch and the step angle Factory setting Not available Not available STEP SEL switch 1 Divisions Step angle SC SB SA 0 72 motor ON ON OFF 1 2 0 36 ON ON ON 1 1 0 72 1 40 0 018 ON OFF ON 1 4 0 18 ON OFF OFF 1 10 0 072 OFF OFF OFF Sub adjust...

Page 14: ...the ratio of HOLD CURRENT grows the more heat the motor generates when is on holding state ４ ３ Setting DRIVE CURRENT SELECT switch Erroneous setting may cause motor deterioration or damage and burn on the skin due to overheating of the motor Ensure correct setting DRIVE CURRENT is set up with the DRIVE I SEL switch The DRIVE CURRENT can be selected from two different types of DRIVE CURRENT 1 Set t...

Page 15: ...rotation of motor Ensure correct setting Set this switch with power OFF 1 Set the functions required by the OP SEL switch OP2 0P1 OP0 Factory setting OFF ON ON OFF OFF ON OFF ON OFF OP1 OP0 OFF OFF OFF ON Extend functions switch Function allocation ON OFF ON ON ON OFF ON ON ON OFF OFF Sub adjustment Step out detection function is disabled OP2 CAUTION 15 ...

Page 16: ...om other equipment However please be installed to a distance of at least 15mm from the heating element Please contact us if you are not installed to a distance of at least 15mm from the heating element 3 Considering heat release control the ambient temperature around the driver within the specified value Take measures against accumulation of heat such as allowing generous space around the driver o...

Page 17: ...8mm or more in length 2 M 3 spring washer 2 M 3 flat washer 2 1 Fix the product at the two round holes on the main frame Mounting example ADB 5F41EL Melec Made in Japan Fixing with a screw Fixing with a screw Ｍ ３ screw Ｍ ３ spring washer Ｍ ３ flat washer Fixing with a screw Fixing with a screw Ｍ ３ screw Ｍ ３ spring washer Ｍ ３ flat washer 17 ...

Page 18: ... s power supply use a DC power supply with reinforced insulation on its primary and secondary sides Example configuration The metallic enclosure and shielded wires work to shield noise User Controller ADB 5F41EL Grounding Grounding Motor Grounding Shield Metal Encloseure Metal Encloseure Metal Encloseure Shield User Controller ADB 5F41EL J1 CW CW CCW CCW 6 CWP IN IN CCWP 3 4 5 2 1 CWP CCWP Twisted...

Page 19: ...s When inserting keep pushing J1 housing into the connectors until it is locked Also check if the contacts are not displaced from the housing In wiring isolate the J1 signal lines from equipment that may be さい a source of noise the power line and the motor line Surface on which the contacts are inserted Housing for J1 Crimping Wiring Insertion Connection User Contact ADB 5F41EL Controller 0 15mm2 ...

Page 20: ...e contact into the housing Make sure that the housing No and the connector No on the main frame are matched before inserting the contacts 3 Connect the housings to the connectors on the main frame The contacts for J2 for DC input are 2 pieces and for J3 motor output are 5 pieces When inserting keep pushing J2 J3 housings into the connectors until it is locked Also check if the contacts are not dis...

Page 21: ...ue Red Gray Black Yellow White Orange Green Brown Color indications for the motor crimping J3 represent colors of the leads of the motor Use a cable of 5m or less for the motor cable Motor Motor WHT GRN BLU 5 5 BRN BLK BLU ORN WHT RED ORN GRN BLU ADB 5F41EL 4 4 1 1 3 3 2 5 YLW RED ORN BLK BLK VIO BLU 1 1 4 4 3 3 2 2 GRY RED GRN ORN YLW BLK BRN 5 2 RED GRN GRY ADB 5F41EL VIO 0 3mm2 or more 5m Max 0...

Page 22: ...ame The contacts for J4 are 9 pieces When inserting keep pushing J4 housing into the connectors until it is locked Also check if the contacts are not displaced from the housing In wiring isolate the J4 signal lines from equipment that may be さい a source of noise the power line and the motor line Use a cable of 5m or less for the encoder cable Surface on which the contacts are inserted Housing for ...

Page 23: ...unexpected behavior of the motor Maintain the state where emergency stop is enabled at any time 1 Input the DC power supply DC 24V in the cable that connected to No 1 and No 2 terminals of J2 Timing chart Supply power t1 t1 300ms t1 Time required for the motor to be enabled ON ON Motor excitation CAUTION 23 ...

Page 24: ...ing and the motor wiring are correctly performed Connection of J1 Signal connection Connection of J2 DC DC Connection of J3 MOTOR Connection of J4 Encoder connection Setting of STEP ANGLE SELECT switch STEP SEL SA SB SC Setting of HOLD CURRENT SELECT switch HOLD I SEL H1 Setting of the Extend functions switch OP0 OP1 OP2 Check Points Check Remarks Setting of DRIVE CURRENT SELECT switch DRIVE I SEL...

Page 25: ... Do not disassemble repair or modify 1 As for maintenance inspections the engineer of the specialty shall do it 2 We recommend that the following check ups should be performed periodically Checking for any loosened contact on the connectors Checking for any flaw and crack on the cabling 3 In case of failure return the driver to us and have it repaired WARNING 25 ...

Page 26: ...ing for DRIVE SELECT switch CURRENT selection Setting of the STEP ANGLE Wrong setting for the step SELECT switch angle Encoder signal connection Wiring error with encoder Check items of ALM LED signal Driver failure Motor failure 4 The motor steps out Starting pulse speed Starting pulse signal speed during acceleration is too high Acceleration time Acceleration time is too short 5 The motor genera...

Page 27: ...thin the range set out in the specifications Where there is no explosive corrosive or inflammable gas Where it can be protected from dust salt or iron powder Where the product main frame is not exposed to direct vibration or shock Where it is not exposed to splashes of water oil or chemicals 2 Do not allow standing or placing anything heavy on the product ９ ２ Disposal 1 Dispose of the product as i...

Page 28: ...selection DRIVE I SEL HOLD CURRENT selection HOLD I SEL Extend functions selection OP SEL Indoor Exposure to direct sun is not allowed DC500V 100MΩ or more 1 Input voltage range is DC 24V 10 2 Use a power supply that provides sufficient input current A phase B phase Z phase Exterior Dimensions H 77 W 85 D 28 mm Weight 0 1kg Overheat alarm Up to 1000m above sea level DC connector signal connector F...

Page 29: ... CWP CW 6 3 4 1 2 CWP CCW CCWP CCW CCWP ADB 5F41EL J1 Phote coupler 26LS31 Y Z 26LS31 Y Z 160Ω 7 8 5V COM GND Vo R GND R Vo IN OUT IN IN OUT OUT 160Ω 1 3kΩ 9 10 Vo R GND R Vo ALM ALM R GND 11 12 5V COM GND ACLR ACLR ACLR 1 3kΩ Photo coupler Photo coupler Photo coupler Photo coupler Photo coupler Photo coupler Photo coupler 29 ...

Page 30: ...e motor is driven at the rising edge t4 greatly varies according to the inertial moment including that of the motor Automatic switching for DRIVE HOLD DRIVE HOLD HOLD about 150ms Inputting drive pulse causes the current output to the motor to change from HOLD CURRENT to DRIVE CURRENT which returns to HOLD CURRENT in about 150ms DRIVE CURRENT continues if pulse is input on driving state Direction o...

Page 31: ...ge The photo coupler turns on with inter terminal voltage of 4 5 V 26 4 V Photo coupler diode VF 1 1 V 4 Extend functions signal output OUT Output current a IC 6mA VCE 2V b IC 2mA VCE sat 0 6V VCEO 30V 5 6 IN IN J1 Photo coupler 1 3kΩ ADB 5F41EL 7 8 OUT OUT ADB 5F41EL J1 Photo coupler 31 ...

Page 32: ...upler diode VF 1 1 V When you enter the alarm clear signal to shut off the excitation current of the motor and returns the internal process for the step out to the initial state When you release the input of the alarm clear signal it will be canceled the alarm output signal Photo coupler ON and I will output the excitation current to the motor Timing chart ACLR ALM Photo coupler OFF Photo coupler ...

Page 33: ...ted from the internal power supply of the ADB 5F41EL Encode A 5 A 6 3 4 1 2 B B ADB 5F41EL J4 Photo coupler Equivalent to 26C31 Y Z Y Z 190Ω Photo coupler 7 8 Photo coupler 5V GND 190Ω 190Ω 9 Z Z A A B B Z Z Y Z GND 5V GND 5V 5V GND SHIELD SHIELD Equivalent to 26C31 Equivalent to 26C31 33 ...

Page 34: ... inter terminal voltage 1V Timing chart A B Z To the line driver 26LS31 t1 2 5μs t2 2 5μs t3 2 5μs Maximum response frequency 200kHz 9 Encoder 5V output Output voltage and Operating current range 5V 5 MAX200mA Timing chart ON Supply power ON t1 t1 100ms t2 Encoder 5V t3 t1 t2 t1 CW CCW 26LS31 Y Z CW CCW A 5 A 6 3 4 1 2 B B ADB 5F41EL J4 Photo coupler 190Ω 190Ω Photo coupler Z Z Photo coupler 190Ω ...

Page 35: ...he driver Provide mechanical cooling for example if this LED comes on while no abnormality is detected Continuous operation is possible unless this LED comes on 2 Step out 5V output abnormality for encoder When it detects the step out Flashes 0 5 second intervals Drive pulse will not be accepted It blinks at 5V output abnormality of the encoder 0 5 second intervals twice repeat of off 1 5 seconds ...

Page 36: ...ADB 5F41EL Instructions Manual １０ ４ Dimensions Unit ｍｍ 80 77 2 77 10 75 12 5 64 5 85 62 75 80 2 5 3 5 2 5 2 5 24 7 3 5 28 16 2 5 ADB 5F41EL Melec Made in Japan 36 ...

Page 37: ... Co Ltd 103F5510 72XE43 Fig 1 103F7851 82XE42 Fig 2 103F7852 82XE42 Fig 3 Please contact us if you want to use the motor other than the above to our office Torque Data Fig No 0 75 OFF Representative Motors Factory Setting ON Basic Angle Current A phase Setting DRIVE I SEL switch No 0 72 1 4 ON 0 72 37 ...

Page 38: ...4 kg m2 0 46kg 0 66kg 0 83kg 0 75 A phase 1 40 A phase 1 40 A phase 2 30 10 Ω 0 74 10 Ω 0 89 10 Ω 0 72ﾟ 0 72ﾟ 0 72ﾟ Class B 130 AC 1500 V 50 60 Hz for one minute DC500V 100MΩ or more 10 50 20 90 no condensation allowed 85 or less Exterior Dimensions Class of Insulation Withstand Voltage Insulation Resistance Operating Ambient Current D C Resistance Step Angle Operating Ambient Motor surface temper...

Page 39: ...r A5 N C Tyco Electronics B5 N C Housing 1 1318115 6 A6 Shield Black Contact 1318112 1 B6 N C Manually operated crimping tool 91576 1 AWG28 24 Timing A phase A phase B phase B phase Z phase Z phase 1 4 T 1 2 T T When the CCW direction rotation エンコーダ信号線とフレーム間の絶縁抵抗 絶縁耐圧の試験は行わないでください Encoder specifications Please do not Insulation Resistance test and Insulated Withstanding Voltage test between the en...

Page 40: ...phase stepping motor Dimensions with encoder a 103F5510 72XE43 Unit ｍｍ 31 0 25 42 0 25 4 5 0 15 16 4 M3 TAP DEPTH 4 MIN 63 3 0 8 1 5 0 76 20 0 5 1 15 0 0 φ 5 0 013 0 φ 22 0 05 300 MOTER LEAD WIRE 300 20 ENCODER CONNECTOR ENCODER CABLE 40 ...

Page 41: ...L Instructions Manual b 103F7851 82XE42 Unit ｍｍ 50 0 13 60 0 5 11 7 5 0 1 4 φ 4 5 0 0 5 61 5 1 1 5 0 25 24 0 5 1 20 0 0 φ 8 0 015 0 φ 36 0 039 7 0 25 300 MOTER LEAD WIRE 300 20 ENCODER CONNECTOR ENCODER CABLE 41 ...

Page 42: ...L Instructions Manual c 103F7852 82XE42 Unit ｍｍ 50 0 13 60 0 5 11 7 5 0 1 4 φ 4 5 0 0 5 70 2 1 1 5 0 25 24 0 5 1 20 0 0 φ 8 0 015 0 φ 36 0 039 7 0 25 300 MOTER LEAD WIRE 300 20 ENCODER CONNECTOR ENCODER CABLE 42 ...

Page 43: ...y Hz are converted as follows 360 Step angle 2 The Maximum Starting Pulse Rate is represented as fs by the value at zero inertial load 3 Upon operation provide adequate allowance for torque 4 The stepping motor may attain high temperature depending on the operational conditions Use the stepping motor according to the Instructions Manual produced by motormakers Motor rotation s １ Drive pulse input ...

Page 44: ...OLD 40 0 15N m Fig 3 DC24V 1 0 0 8 0 6 0 4 0 2 1 0 2 0 3 0 4 0 5 0 TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL ON PULLOUT TORQUE INPUT CURRENT 103F7852 82XE42 1 4A PHASE ADB 5F41EL HOLD 40 0 44N m fs Fig 2 DC24V 1 0 0 8 0 6 0 4 0 2 1 0 2 0 3 0 4 0 5 0 TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL ON PULLOUT TORQUE INPUT CURRENT 103F7851 82XE42 1 4A PHASE ADB 5F41EL ...

Page 45: ...014 30 EU from 20 April 2016 by oneself Applicable Standards EN61000 6 4 EN61000 6 2 This product conducted EMC measurement with the system configuration for EMC EMC characteristic may vary depending on the configuration of the equipment that contains the driver or stepping motor Be sure to conduct EMC measurement with the product assembled in your equipment The metallic enclosure and shielded wir...

Page 46: ... AWG24 UL3266 Length L 1m 2m 3m 5m Wiring Driver side Encoder side Pin Leads of Pin Leads of No color No color 1 A BLU A1 A BLU 2 A WHT B1 A WHT 3 B GRN A2 B GRN 4 B BLK B2 B BLK 5 Z YLW A3 Z YLW 6 Z BRN B3 Z BRN 7 5V RED A4 5V RED 8 GND GRY B4 GND GRY 9 Shield ORN A5 NC B5 NC A6 Shield ORN B6 NC Surface on which the contacts are inserted 2 Encoder cable Dimensions Unit m Signal Signal Standards L...

Page 47: ...s Manual The main parts which revised by this manual R1 Addition of Encoder cable specifications Correction of errors or incorrect translations Addition of EMC Directive 2014 30 EU P45 P5 46 Parts Content P10 19 22 28 39 47 ...

Page 48: ...and Service TEL 042 664 5384 FAX 042 666 2031 URL http www melec inc com Melec Inc Control equipment marketing department 516 10 Higashiasakawa cho Hachioji shi Tokyo 193 0834 Japan This Operating Manual is subject to change without prior notice for the purpose of product improvement C1609 ...

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