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Introduction

This instructions manual explains the handling of "AL-

Series Slave Controller Driver 2CD-7713v1

Ⅱ

/GDB5F40 for 5-phase stepping motor ", emphasizing the specifications to enable proper and safe use.
The manual is thus intended for designers of control systems using stepping motors.
Before using the product, read this manual carefully for better understanding.
Keep the manual handy so that you can read it whenever you want.

The 2CD-7713v1/GDB5F40 allows axes to be controlled independently and therefore referred to each
axis as follows:

1st axis

2nd axis

X-axis

Y-axis

This manual basically explains only the X-axis.

Description of safety

This product must be handled correctly.
Handling the product incorrectly may cause unexpected accidents resulting in personal injuries or
damage to your properties.
Many of those accidents can be avoided if you have advance information on dangerous situations.
This manual provides precautions where dangerous situations are predicted. The manual provides the
following alert marking and messages for this purpose:

This indicates a hazardous situation that could result in death or serious

WARNING

personal injury if you do not perform the procedure correctly.

This indicates a potentially hazardous situation that could result in personal

CAUTION

injury or physical damage if you do not perform the procedure correctly.

Before use

This product is not designed for use in the equipment related to nuclear power, aerospace equipment,

■

vehicles, marine vessels, medical equipment directly in touch with human body, equipment
anticipated to give a serious impact to properties, and other equipment required to provide high
reliability.

Take failsafe measures so that the whole system operates safely even if the input power causes an

■

error, a signal line is disconnected, or the main unit fails.

This product is equipped with a LIMIT overtravel

signal and an FSSTOP signal to prevent

■

(

)

mechanical damage.
The initial values of these signals are set to ACTIVE OFF B contact . Accordingly, even in a

(

)

system configuration in which the FSSTOP and LIMIT signals are not used, pulses are not output
unless NORMAL ON GND connection

is enabled.

(

)

Be sure to use this product within the scope of the specifications described in this instruction manual

■

in accordance with the specification method described therein.

Set up the product before operating it.

■

Please refer to the Section 3, "Setting."

Please refer to separate manual "AL-

series device driver manual for Windows" also when you

■

Ⅱ

handle this product.

2CD-7713v1/GDB5F40

Instructions Manual

Summary of Contents for 2C-771v1

Page 1: ...CD 7713v1 GDB5F40 Instructions Manual For designers use MN0193 Please ensure to read and understand this Instructions Manual before using the Product Please keep this Instructions Manual at hand so that it is always available for reference ...

Page 2: ...form the procedure correctly This indicates a potentially hazardous situation that could result in personal CAUTION injury or physical damage if you do not perform the procedure correctly Before use This product is not designed for use in the equipment related to nuclear power aerospace equipment vehicles marine vessels medical equipment directly in touch with human body equipment anticipated to g...

Page 3: ...tallation of device driver for Windows 20 2 Address setting of the AL series S1 20 Ⅱ 3 Baud rate setting of the AL series S2 20 Ⅱ 3 2 Setting of the driver part 21 1 Description of operating 21 2 Setting of HOLD SWITCHING TIME SELECT DHT SEL switch 21 3 Setting of STEP TABLE S T SEL switch and STEP ANGLE SELECT STEP SEL switch 22 4 Setting of DRIVE CURRENT SELECT DRIVE I SEL switch 22 5 Setting of...

Page 4: ...st of applicable motor 31 5 2 Torque characteristics 31 Maintenance ６ 6 1 Maintenance and Inspection 36 1 Cleaning method 36 2 Inspection method 36 3 Replacement method 36 6 2 Saving and disposal 36 1 Saving method 36 2 Disposal method 36 The main parts which revised by this manual ...

Page 5: ...e lag Reading X axis STATUS1 X axis STATUS1 Reading Y axis STATUS1 Y axis STATUS1 Time lag Batch Reading Reading X axis Control I O A Unit X axis Control I O Reading Y axis Control I O Y axis Control I O General purpose I O General purpose I O Reading Reading Extend I O 0 Extend I O 0 n n Reading Extend I O 1 Extend I O 1 o o i i t t Time lag Batch Writing X axis DATA1 X axis DATA1 a a Each axis X...

Page 6: ...64 bit 1 Version No Please confirm the latest version of vx xx at the manual of the device driver AL series prepared connectable cables easily Ⅱ Please refer to the connection others instruction manual for details of connection of the AL series Ⅱ Example of other AL series Ⅱ Power supply relay board Controller for servo or stepping motor Controller with built in driver General purpose I O Extend t...

Page 7: ...on L n i C A I t N J2 J8 a O Ⅱ Pulse Driver 24 V Y axis Y axis Ⅱ l I MF C S J9 o L T Drive control block 5 phase stepping DALM PO Motor L s A A motor driver 0 75 A or 1 4 A phase A I L Y axis Counter block O J10 S FSSTOP I General purpose I O General purpose inputs IN0 IN1 In 2 Points Serial interface Out 2 points control block Contains Extend I O General purpose outputs OUT0 OUT1 In 32 Points max...

Page 8: ...k is controlling the following input output These input output ports can control easily by I O function Control I O area Driver s resolution switch C S signal can be operated General purpose I O area The reading of the general purpose Input IN0 signal and IN1 signal the operation of the general purpose output OUT0 signal and OUT1 signal are possible Moreover enables operation as Latch signal and C...

Page 9: ... to connect 24 V power supply for controllers J10 This is a connector that connects immediate stop FSSTOP signals and general purpose I O IN0 IN1 OUT0 and OUT1 signals J11 This is a connector to connect an Extend I O unit S1 This is a setting switch of the slave address of the AL communication Ⅱ S2 This is a setting switch of the baud rate of the AL communication Ⅱ Controller LED RDY LED Green col...

Page 10: ...s and S8 is the one for the Y axis S5 S9 These are STEP SEL STEP ANGLE selection switch S5 is the one for the X axis and S9 is the one for the Y axis S6 S10 These are HOLD I SEL HOLD current selection switch S6 is the one for the X axis and S10 is the one for the Y axis Driver LED POWER LED Green color turns on at the time of power on state the X axis and Y axis of POWER O H A each axis O H A LED ...

Page 11: ...perature and 80 RH or less without dew condensation humidity 4 0 55 Storage temperature and humidity 80 RH or less without dew condensation 5 Installation Inside a well ventilated cabinet installed indoor free from direct sunlight environment Not exposed to corrosive and flammable gasses and not affected by oil mist dust salt iron powder water and chemicals Not subject to constant vibration or exc...

Page 12: ... from 2 147 483 647 to 2 147 483 647 32 bits Linear speed constant Control is performed to keep the synthesized speed of the two axes control working for interpolation drive constant 3 Stop function Slow stop function SLOW STOP command Detection of a match of the comparator of each counter Deceleration stop by overheating warning of driver Immediate stop function FAST STOP command FSSTOP signal tw...

Page 13: ...tion and INDEX drive 2 Counter function Count data latch clearance This function latches count data of a counter at a specific latch function timing and holds it till the next latch timing Each counter can latch counter value at arbitrary timing It is possible to clear a counter value at the latch timing IN0 signal for X axis IN1 signal for Y axis 3 Other functions Command reservation function Eac...

Page 14: ...f the machine or injury Check safety before inputting When this signal is input motor torque may be lost resulting in failure to retain the load transported In particular this risk is high with the vertical drive such as the Z axis 4 Hold switching time DRIVE HOLD current automatic switching time is set up with the DHT SEL switch select There is a possibility to become heat decrease of the motor w...

Page 15: ...rmity connector 51103 0600 Molex accessories Conformity contact 50351 8100 Molex accessories Conformity crimp tool 57295 5000 Molex Acceptable wire AWG28 AWG22 φ φ Coating 1 15 1 8 Contact insertion side For shield connection M2 6 tap No Signal name Description Direction 1 I CWLM CW direction LIMIT signal B contact 2 I CCWLM CCW direction LIMIT signal B contact 3 I NORG Machine origin proximity si...

Page 16: ... It is not an accessories No Signal name Description Direction 1 I 24 V DC 24 V power supply 2 GND GND of 24 V power supply The driver power supply is independent with the controller power supply The driver power supply of X axis and Y axis is independent with each axis 5 Motor connector J7 X axis J9 Y axis Connector 53259 0529 Molex Conformity connector 51067 0500 Molex accessories Conformity con...

Page 17: ... purpose output 1 7 N C Connection is prohibited The default values of the FSSTOP signal is ACTIVE OFF input B contact The pulse is not output if it doesn t connect into the status of NORMAL ON GND connection when signal unused 7 Extend I O communication connector J11 Connector 1565994 4 e CON Tyco Electronics Conformity cable CE 66 01 IO A03 0 3 m It is not an accessories CE 66 02 IO A10 1 m It i...

Page 18: ...he sensor Up to 100mA 24 V 2 V or less General purpose faction Polyswitch Max 100 mA IN0 IN1 Sensor faction Other 6 8 K Ω Photocoupler R GND FSSTOP 1 Interface 24 V 24 V voltage Input General purpose Ω faction 6 8 K impedance FSSTOP ON OFF ON 2 5 mA or more 6 8 K Ω Photocoupler R GND level OFF 0 8 mA or less Input 1 ms or less The sensor system is each axis and a common specification response time...

Page 19: ... mm or less J1 J2 J11 S7 S10 S8 S9 J9 J10 J3 J4 J5 J8 J6 J7 MADE IN JAPAN S3 S6 S4 S5 151 6 160 170 22 9 39 9 45 7 4 5 83 3 16 35 60600501 2CD 7713v1 GDB5F40 Made in Japan Model name seal Dimension of installation for user Dimension of installation for user Dimension of installation for user 2 M3 Also M4 is possible 87 5 ...

Page 20: ...FF OFF OFF Setting is prohibited H 1 OFF OFF OFF ON Factory set H 2 OFF OFF ON OFF H 3 OFF OFF ON ON H C ON ON OFF OFF H D ON ON OFF ON H E ON ON ON OFF H F ON ON ON ON When turning on power the setting of S1 becomes effective Set switch while turning off the power supply And turn on the power supply after the setting change Ⅱ 3 Baud rate setting of the AL series S2 The baud rate of the slave unit...

Page 21: ...DHT SEL switch Inputting drive pulse causes the current output to the motor to change from HOLD current to DRIVE current which returns to HOLD current in about t1 DRIVE current continues if pulse is input on driving state DRIVE PULSE CCW CW CCW MOTOR CURRENT CW Clockwise HOLD DRIVE HOLD t1 DHT SEL t1 Hold Switching Time ON DH2 16 ms Factory set OFF DH1 150 ms The switch is factory set to DH1 150 m...

Page 22: ... 1 4000 when the S T SEL switch is turning off S T1 When the S T SEL switch is turned on S T2 the setting of STEP SEL No 0 No B is number of division of same S T1 When the step angle is switched from the setting of number of partitions 1 1000 1 2000 1 4000 to other numbers of division 1 1 1 800 misregistration might be caused The resolution set with the switch by the C S signal operation from the ...

Page 23: ...DRIVE I SEL No 0 No 2 DRIVE I SEL No 3 No F HOLD I SEL No HOLD I SEL No Ratio of HOLD current Ratio of HOLD current 0 0 10 1 20 1 20 2 30 2 30 3 40 3 40 Factory set 4 50 4 50 5 60 5 60 6 70 6 70 7 80 7 80 8 90 8 90 9 100 9 100 HOLD current is changed relative to DRIVE current setting The ratio of HOLD current of 100 No 9 setting represents the same as the setting for DRIVE current When the DRIVE I...

Page 24: ...nstall it in a metallic panel with excellent heat M3 or M4 screw radiation by M3 or M4 screw in the direction The length of the screw must use appropriate length upward where the logo can be read corresponding to the thickness of a metallic panel The length of the screw must use appropriate length corresponding to the thickness of a metallic panel J1 J2 J11 S7 S10 S8 S9 J9 J10 J3 J4 J5 J8 J6 J7 MA...

Page 25: ...distance of Extend I O doesn t relate to AL communication baud rate RATE Ⅱ The wiring distance of Extend I O from each slave is within 1 m L1 RATE Multi drop Terminator Build in Terminator Address Address Address Slave unit Address Address 0 1 2 14 15 L2 Master Extend I O Extend I O Extend I O Extend I O AL communication baud rate and wiring distance Ⅱ RATE Wiring distance 10 Mbps 20 Mbps L1 AL co...

Page 26: ...ist 24V GND AWG28 22 FG CB 52 3232 MIL etc 2CD 7713v1 GDB5F40 please connect a driver power supply to a controller power supply each The above is an example supplying 24 V power supply from the same power supply but can intercept a driver power supply independently Consider to confirm the current consumption of the wiring distance resistance of the wire rod and the AL series product and for the vo...

Page 27: ...tor J9 X axis J10 Y axis Lead wire of motor 2CD 7713v1 GDB5F40 AWG24 18 Blue GRN BLU 5 BRN AWG24 18 Red WHT RED 4 ORN AWG24 18 Orange BLK Motor ORN 3 YLW AWG24 18 Green RED GRN 2 GRY AWG24 18 Black VIO BLK 1 BLU Example 2 of connection to motor J9 X axis J10 Y axis Lead wire of motor 2CD 7713v1 GDB5F40 AWG24 18 Green Brown GRN BLU 5 BRN AWG24 18 White Orange WHT RED 4 ORN AWG24 18 Black Yellow BLK...

Page 28: ...light Remarks Reference Consumptioncurrent and type Maker Rating Maker Rating SUNX PM 24 SUNX PM 24 15 mA or less NPN Type PM 44 PM 44 15 mA or less NPN Type PM 54 PM 54 15 mA or less NPN Type PM 64 PM 64 15 mA or less NPN Type OMRON EE SX910R OMRON EE SX910R 15 mA or less NPN Type Contact us when you use sensors other than the above Example large 35 mA article of consumption current etc Example o...

Page 29: ...t J3 X axis J4 Y axis AWG28 22 NORG 3 AWG28 22 ORG 4 AWG28 22 GND 5 AWG28 22 EXTVCOM 6 2CD 7713v1 GDB5F40 When using the P O signal of motor driver Circular disk with a slit CCW direction CW direction attached to the rotating shaft ORG sensor NORG sensor O O Sensor that goes ON Sensor that goes OFF upon receipt of light upon receipt of light J9 X axis J10 Y axis Motor connectors Excitation circuit...

Page 30: ...8 22 FSSTOP 2 AWG28 22 input IN0 3 Switch or sensor etc IN1 4 AWG28 22 output R OUT0 5 Lamp etc OUT1 6 N C 7 2CD 7713v1 GDB5F40 The default value of the FSSTOP signal is ACTIVE OFF B contact input Even when the FSSTOP signal is not used the FSSTOP signal input must be connected to GND in order to output pulses When general purpose I O point is insufficient Extend I O unit can be connected from 2CD...

Page 31: ...8241 8211 0 72 1 4 F OFF Fig 12 103F5508 7241 7211 0 72 0 75 7 OFF Fig 13 42 103F5508 8241 8211 0 72 1 4 F OFF Fig 14 103F5510 7241 7211 0 72 0 75 7 OFF Fig 15 103F5510 8241 8211 0 72 1 4 F OFF Fig 16 103F7851 8241 8211 0 72 1 4 F OFF Fig 17 60 103F7852 8241 8211 0 72 1 4 F OFF Fig 18 103F7853 8241 8211 0 72 1 4 F OFF Fig 19 Factory Setting F OFF Both axes 5 2 Torque characteristics Representation...

Page 32: ... m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No 7 PULLOUT TORQUE INPUT CURRENT fs PK545 A B 0 75A PHASE MOTOR SEL OFF 2CD 7713v1 GDB5F40 Fig 4 DC24V 1 0 0 8 0 6 0 4 0 2 HOLD 40 0 20N m 1 0 2 0 3 0 4 0 5 0 TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No 7 PULLOUT TORQUE INPUT CURRENT fs PK564 A B 0 75A PHASE MOTOR SEL OFF 2CD 7713v1 GDB5F40 Fig 5 DC24V 1 0 0 8 0 6 0 4 0 2 HO...

Page 33: ... CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No F PULLOUT TORQUE INPUT CURRENT fs PK566H A B 1 4A PHASE MOTOR SEL OFF 2CD 7713v1 GDB5F40 Fig 8 DC24V 2 0 1 6 1 2 0 8 0 4 HOLD40 0 71 N m 1 0 2 0 3 0 4 0 5 0 TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No F PULLOUT TORQUE INPUT CURRENT fs PK569 A B 1 4A PHASE MOTOR SEL OFF 2CD 7713v1 GDB5F40 ...

Page 34: ...T CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No 7 PULLOUT TORQUE INPUT CURRENT fs 103F5505 7241 7211 0 75A PHASE MOTOR SEL OFF 2CD 7713v1 GDB5F40 Fig 12 DC24V 0 20 0 16 0 12 0 08 0 04 HOLD40 0 070N m 1 0 2 0 3 0 4 0 5 0 TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No F PULLOUT TORQUE INPUT CURRENT fs 103F5505 8241 8211 1 4A PHASE MOTOR SEL OFF 2CD 7713v1 GDB5F40 Fig 13 DC24V 0 5 0...

Page 35: ...L OFF 2CD 7713v1 GDB5F40 Fig 17 DC24V 1 0 0 8 0 6 0 4 0 2 HOLD40 0 26 N m 1 0 2 0 3 0 4 0 5 0 TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No F PULLOUT TORQUE INPUT CURRENT fs 103F7851 8241 8211 1 4A PHASE MOTOR SEL OFF 2CD 7713v1 GDB5F40 Fig 18 DC24V 2 0 1 6 1 2 0 8 0 4 HOLD40 0 42N m 1 0 2 0 3 0 4 0 5 0 TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No F PULLOUT TOR...

Page 36: ...ck whether dust is deposited No dust Visual check Installation state Check whether the product is firmly secured Not loose 6 kg cm Torque wrench Check whether connectors are completely inserted Not loose and removed Visual check Check whether cables are to be removed Not loose and removed Visual check Check whether connecting cables are to be broken Appearance is normal Visual check 3 Replacement ...

Page 37: ... 37 2CD 7713v1 GDB5F40 Instructions Manual The main parts which revised by this manual Parts Content None ...

Page 38: ...and Service TEL 042 664 5384 FAX 042 666 2031 URL http www melec inc com Melec Inc Control equipment marketing department 516 10 Higashiasakawa cho Hachioji shi Tokyo 193 0834 Japan This Operating Manual is subject to change without prior notice for the purpose of product improvement C1106 ...

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