MEIER-BRAKENBERG D-Line + MBWeich 4 Assembly Instructions And Operator'S Manual Download Page 1

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High pressure cooling

Assembly instruction

and Operators manual

Pump unit

Controller

Type: D-Line + MBWeich 4

MEIER-BRAKENBERG GmbH

Co. KG

Brakenberg 29 ● 32699 Extertal

Tel: +49(0)52 62/993 99-0 ● Fax: +49(0)52 62/993 993

[email protected]

www.meier-brakenberg.de

Pressure cleaning systems ● Animal scales ●

Soaking and cooling units

● Disinfection ● Drinking systems and medication

Summary of Contents for D-Line + MBWeich 4

Page 1: ...er Type D Line MBWeich 4 d MEIER BRAKENBERG GmbH Co KG Brakenberg 29 32699 Extertal Tel 49 0 52 62 993 99 0 Fax 49 0 52 62 993 993 info meier brakenberg de www meier brakenberg de Pressure cleaning sy...

Page 2: ...2699 Extertal Tel 49 0 5262 99399 0 Fax 49 0 5262 99399 3 e mail info meier brakenberg de Internet www meier brakenberg de Service Firma Meier Brakenberg GmbH Co KG Brakenberg 29 D 32699 Extertal Tel...

Page 3: ...ns of personnel 14 2 9 4 Unauthorized persons 14 2 10 Instruction 14 3 Assembly instruction 16 3 1 Installation of the pump unit 16 3 2 Installation of the filter unit 17 3 3 Installation of additiona...

Page 4: ...40 6 Troubleshooting 42 7 Anschlusspl ne Wiring plans 46 7 1 Touch Controller MBWEICH3 46 7 2 Touch Controller MBWEICH4 47 7 3 Touch Controller LC 2 48 7 4 Touch Controller LCS 2 49 7 5 Touch Controll...

Page 5: ...u will be able to install the Top Climate System properly operate the Top Climate System safely maintain the Top Climate System according to the rules clean the Top Climate System according to the rul...

Page 6: ...ating peri ods and after the date of entry of young animals The electronic controller is responsible for the evaluation of the applied electrical signals from a climate computer or its own humidity an...

Page 7: ...ortant information This symbol indicates information about the controller function or setting or infor mation that care is required The following notational conventions are also used Text following th...

Page 8: ...ed spare parts or of spare parts that do not satisfy the technically es tablished requirements Disasters effects of extraneous elements and force majeure We reserve the right to make technical alterat...

Page 9: ...nternal rules and regulations 2 1 General safety information The following general safety information has to be observed Always read and understand the operators manual before operating the system Onl...

Page 10: ...em is made for cool ing and humidifying the air inside a house only The system is not intended for another use than as described here other use counts as inap propriate e g pumping liquids other than...

Page 11: ...pment Regularly inspect the controller s electrical equipment for defects such as loose connections or damaged insulation If there is a damage switch off the power supply immediately and have the dama...

Page 12: ...is switched off for special work such as maintenance and repair work it must be secured against unexpected restarting 2 7 Safety devices and guards Before switching on the system always make sure tha...

Page 13: ...evice is only allowed to be operated maintained and repaired by persons who have been trained for this and are authorized to do so These persons must know the installation instruc tions and operators...

Page 14: ...e following activities Installation only allowed to be carried out by trained specialists Commissioning only allowed to be carried out by trained specialists Instruction only allowed to be carried out...

Page 15: ...15 Personnel must receive regular instruction from the plant operator Keep a record of all instruc tion given in order to keep track of matters Datum Name Type of instruction Instruction giv en by Sig...

Page 16: ...horizontal mounting of the bracket The machine feet can be screwed to the angle plate in prefabricated holes The pump unit is then suspended from the holder in a vibration decoupled manner and fixed...

Page 17: ...the filter cartridges The supply line is connected to the input of the filter unit 3 4 IT The supply line should at least correspond to the diameter of the pump suction connection preferably larger an...

Page 18: ...partments The cable of the double valve con nector is connected to the Touch Controller according to the specifications in the chapter 7 Anschlusspl ne Wiring plans version LC 2 or LCS 2 required The...

Page 19: ...ment The MEIER BRAKENBERG Touch Controller has a wide voltage input 85 264 V 50 60 Hz The voltage supply is usually made via a multi core connection cable of the pump unit and must usually be 220 240...

Page 20: ...scribed input terminals of the controllers e g DI1 and 24V for MBWEICH3 see chapter 7 Wir ing diagrams Wiring plans These cables must be laid separately and should be shielded Only potential free cab...

Page 21: ...Only then both the connecting pipes and the nozzle pipes are connected with cutting ring fittings or alternatively with PressFix fittings Important information Make sure that no impurities or dirt get...

Page 22: ...e air flow The minimum distance to the ceiling of at least 0 5m should be maintained There should be a free space of at least 3m in the spraying direction of the nozzle In case of obstacles in this fr...

Page 23: ...mples of possible layouts Nozzle line in line Rotate the nozzle lines so that the nozzle orientation is 5 10 upwards Nozzle line alternating In case of alternating nozzle lines also ensure that the no...

Page 24: ...ed cut pipe end that is clean and burr free Proceed as follows during assembly Lightly oil the cutting ring and thread First push the union nut onto the pipe then the cutting ring with cutting edge po...

Page 25: ...ghtened without increased effort Never load screw connections with bending Always mount the nozzle lines in their final position and support them during assembly Do not mount nozzle lines on the groun...

Page 26: ...ing flushing the pressure switch is not checked for this special function Flushing also vents the lines After sufficient flushing the ball valves are closed again and the flushing process must be term...

Page 27: ...m dosage of 1 A suitable MEIER BRAKENBERG medicator or electrical doser MBDOS Touch can be used for the dosage The position of the dosing unit is before the last filter of the filter unit Accordingly...

Page 28: ...ble of resistances and throttling points Low inlet pressure and increased water temperature can cause cavitation and lead to a drastically shortened service life of the pump Make sure there are no lea...

Page 29: ...equipped with a pressure sensor instead of a pressure switch which additionally gives a sig nal for speed control 4 5 3 Thermo valve A thermo valve is installed in the pump units to drain hot water fr...

Page 30: ...of the injected water at pressures above 50 bar They consist of the nozzle body 1 the spring valve 2 the bolt 3 and the nozzle head 4 Cleaning Blocked nozzles or nozzles with poor spray pattern can be...

Page 31: ...n the front foil The controllers MBWEICH3 and MBWEICH4 control one area The controllers LC 2 and LCS 2 can control two sections independently The controller LCM vario can control 8 compartments separa...

Page 32: ...vario ON OFF key Options key Hand Auto key Air cleaning key Daily timer Selection key up Selection key down AUTO System 1 off System 2 sprays System 3 sprays System 4 Aircleang System 5 Aircleang Sys...

Page 33: ...t be closed for the sys tem to cool If the potential free contact is open System ready appears in the status display The AIR CLEANING key turns the dust binding mode on or off When the function is swi...

Page 34: ...Adjust time 9 30 Release time 3 sec Hysterese temp 0 5 C Hysterese humid 0 5 Pressure switch ein Press Wait time 12 sec Interval auto mode ein Running mode auto intern Active boxes 8 Sensor Parameter...

Page 35: ...d below Important information The parameters with are only available for versions with sensors MBWEICH4 LCS 2 The parameters with are only available for the LCM versions In the case of versions for se...

Page 36: ...t be set under Adjust time in the System parameter menu 4 7 5 Special functions Use the Options key to select the Special functions main menu The following parameters can be set here Parameter Descrip...

Page 37: ...does not reach the operating pressure the pressure switch can be switched off to enable troubleshooting If only the pressure switch is defective this can also enable emer gency operation until spare p...

Page 38: ...u the status of the inputs and outputs on the in stalled boards can be displayed In addition a Manual mode password protected offers the pos sibility to switch individual outputs manually Display sett...

Page 39: ...xpected restoration of power Touching live parts or parts that have become live due to faults poses a direct risk of death 1 Shut off the power supply 2 Open cover of the controller 3 Remove microSD c...

Page 40: ...f necessary If the pump flow rate is insufficient this may be caused by worn valves NOTE Please note for pump units with belt drive The motor shaft and the drive of the pump must be aligned Check the...

Page 41: ...ion can endanger the function of the system for example through inadequate ventilation Do not clean the pump unit control unit and other electrical components with a high pressure cleaner Before clean...

Page 42: ...re must be installed please specify the version when ordering Faults pump system Problem Possible causes Procedure repair work The pump is running but does not reach sufficient pressure Main valve doe...

Page 43: ...Increase in noise level The pump sucks in air Cavitation due to insufficient water supply low pressure suction line too small or blocked main valve defective filter blocked high water temperature Inle...

Page 44: ...ective perma nently outputs too low voltage be low 7 5 V Replace pressure regulator or cor rect setting Replace pressure sensor System does not start any more Frequency converter on fault di agnostic...

Page 45: ...le pump is running Seals in the valve worn out Valve seat damaged in housing or top Valve installed upside down arrow must point in direction of flow Broken spring Bores clogged deposits in valve Powe...

Page 46: ...Seite 46 7 Anschlusspl ne Wiring plans 7 1 Touch Controller MBWEICH3...

Page 47: ...Seite 47 7 2 Touch Controller MBWEICH4...

Page 48: ...Seite 48 7 3 Touch Controller LC 2...

Page 49: ...Seite 49 7 4 Touch Controller LCS 2...

Page 50: ...Seite 50 7 5 Touch Controller LCM...

Page 51: ...Seite 51 7 6 Touch Controller LCM vario...

Page 52: ...Seite 52 7 7 Erweiterungsboxen Extension boxes...

Page 53: ...Seite 53 7 8 Anschlussschema Vario System Connection scheme Vario system...

Page 54: ...Seite 54 7 9 Pumpe inkl MBWEICH3 Pump incl MBWEICH3...

Page 55: ...Seite 55 7 10 Pumpe Sonderspannung Pump special voltage...

Page 56: ...Seite 56 7 11 Pumpe Vario inkl LCM vario Pump Vario incl LCM vario...

Page 57: ...z 55 160 60Hz 0 45 45 7212 1 1x230 50 2 2 14 12 4 50 140 50 7212 2 3x230 50 60 2 2 10 12 50Hz 14 60Hz 4 50Hz 4 6 60Hz 50 140 50Hz 55 160 60Hz 45 7212 60 1 1x230 60 2 2 14 14 4 6 55 160 50 7213 3x400 5...

Page 58: ...applicable for the nozzles 7340 7341 7344 at 70 bar ca 5 3 l h per nozzle Values below this range can cause damages Abmessungen D Line Pumpeneinheit Dimensions D Line pump unit Diagramm D senanzahl e...

Page 59: ...g 0 10V Optionen Options erweiterbar ber IO Cards via CAN bus Umwelt Environment Temperatur Betrieb Working temperature 10 50 C Temperatur Lagerung Temperature of storing 20 60 C Feuchtigkeit Betrieb...

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