background image

13

Instrument setup procedure

The required language option is selected from the top level tabbed window. Use the right arrow key to navigate across 
the tabs to the language screen. The flag symbol is used as an icon representing language option. Simply use the up/
down arrow buttons to select the required language and press ‘OK’.
The following actions, accessed from the Settings tab window, should be taken before running a test:
1.  Set date and time – Time/Date option.

2.  Adjust the display backlight for optimum legibility – Display Setup option.

3.  Select units - metric or imperial.

4.  Set printer options.

A library of international oil test standards is preloaded into the instrument. It is important to select the test standards 
that will actually be used to prevent having to navigate through the complete list. Navigate across the top level tabs 
using left/right arrow buttons to the ‘Tools’ window and use the up/down arrow buttons to go to ‘Select Favourite 
Tests’.

Navigate to a required test and press OK to select or deselect a standard test. Functions like, ‘SELECT ALL’ and ‘RETURN’ 
when all required standard tests have been selected.

Calibration

The Oil Test Sets are calibrated in the factory prior to delivery so there is no need to calibrate on initial setup.

The VCM100D/VCM80D voltage check devices can be used to confirm the output voltage of the instrument by reading 
the voltage directly at the electrode before running tests. Periodic checking of actual test voltage using the VCM100D/
VCM80D is recommended. The voltage check test is accessed from the Tools tab window.

Test vessel motorised stirrer 

Unpack the optional motorised stirrer assembly from its box and fit the stirrer 
shaft to the underside of the stirrer assembly. The unit is ready for use. The oil 
test vessel lid is removed and the stirrer assembly used as a lid for tests that 
require stirring.

Megger supplies as standard with the stirrer lid assembly three impellors. 

Firstly there’s the large red impeller which is useful for very dirty oil. This has larger blades to help ensure the effective 
circulation of any particulates between the electrodes during the test so that the full potential of their effect on 
breakdown voltage may be assessed.

The other two impellers are alternative impellers. The Impeller on the left is optimised for IEC 60156, whilst the one on 
the right is ideal for ASTM D1816.

Vigorous circulation can exacerbate the inclusion of any moisture captured on the surface film of oil left behind after 
rinsing at the vessel preparation stage, making the need for rapid filling even more critical, so as not to detrimentally 
affect breakdown results.

Refer to application note ref “OTS_VESSEL_AN_en” for further information on vessel and impeller preparation.

Transportation and storage

The Oil Test Sets are precision instruments that generate high voltage upto 100 kV (model dependent) and need to be 
transported and stored carefully. 

A transportation case is available as an option and required by customers wanting to transport the OTS80PB or 
OTS60PB instruments by road, rail or air. 

The unit should be stored in a room or area where the environment is within the temperature range of -30 ºC to 65 ºC 
and maximum humidity of 95% at 45 ºC.

Summary of Contents for OTS 60PB

Page 1: ...1 M OTS80PB OTS60PB OTS100AF OTS80AF OTS60AF Oil Test Set USER GUIDE...

Page 2: ...ectly fitted on the support horns in the test chamber Replacement fuses must be of the correct type and rating If batteries are fitted the 12 VDC charger must only be powered from a negative earthed v...

Page 3: ...ompanying notes F Danger high voltage risk of electrical shock d DC voltage a AC voltage c Equipment complies with current EU Directives u Earth terminal f Fuse USB terminal Equipment complies with C...

Page 4: ...Set favourite test standards 16 Performing a breakdown test 16 Test in progress 16 Test results 17 Custom tests 18 Basic memory functions 19 Transfer results to USB flash drive 19 Print quality and ch...

Page 5: ...check the electrode condition and gap daily because it is a critical parameter in breakdown voltage testing Flat anodised Aluminium gap setting gauges are supplied in popular sizes to facilitate elect...

Page 6: ...notes etc Alpha characters are entered by repetitive pressing on a key the same way as text is entered in modern cellular telephones The AF models also have the ability to use a USB barcode reader to...

Page 7: ...ng the dielectric strength of high voltage insulating liquids such as the insulating oils used in transformers switchgear and other electrical apparatus The dielectric breakdown voltage is a measure o...

Page 8: ...VGA display 2 On off LED 3 External power LED icon 4 TEST button with associated red warning LED 5 USB socket 6 Navigation keypad with OK select button 7 ON OFF OTS AF models item description 1 3 5 in...

Page 9: ...tion is identified as item 1 in the illustration Attention must be paid to product warnings and markings Line power is applied via an IEC socket 2 and is fused 3 On all PB models the internal batterie...

Page 10: ...ead the section in this document entitled Instrument Operation before powering up the Oil Test Sets for the first time Connect line power Turn on the instrument Follow the instrument setup procedure d...

Page 11: ...he test vessel with the sample oil it is most important to ensure it is immediately filled with the oil sample to be tested Any significant delay even a few minutes may result in the oil film on the v...

Page 12: ...tic in use so particles would naturally fall to the bottom where they are unlikely to cause a problem So in static use applications an oil sample would not usually be stirred during testing The use of...

Page 13: ...The voltage check test is accessed from the Tools tab window Test vessel motorised stirrer Unpack the optional motorised stirrer assembly from its box and fit the stirrer shaft to the underside of the...

Page 14: ...kdown Users can print save recall delete and download results to a USB drive from the file window The Information window offers details about the instrument software configuration version as well as a...

Page 15: ...right buttons adjust brightness with a bar indicator showing brightness percentage The OK button is used to set brightness after adjustment and subsequent return to the settings window The following...

Page 16: ...l setup with the selected standard test the test identification or asset ID comprised of an asset number and two digit serial number the type of oil required electrode gap electrode shape and finally...

Page 17: ...ly smaller so a slider function enables the user to navigate through the result and print it if required All screen based test results accommodate 10 tests but tests with less than 10 results use only...

Page 18: ...ariables that control a breakdown test Each variable is user settable simply navigate down to the required setting press the OK button and proceed to change the value as required For numeric entry on...

Page 19: ...here large numbers of file are present In the delete function window the user can select all deselect all or select one file at a time Select a single file by navigating to the file blue highlight and...

Page 20: ...rst locating it at the base of the panel and secure it with the fasteners which are turned back a quarter turn to secure the panel in place Finally press the paper feed button to advance the paper thr...

Page 21: ...instructions given in the relevant test specification or in the case of no instructions cleaned with a small volume of the next sample of oil to be measured Care for OTS electrodes Brass electrodes s...

Page 22: ...PB model option only Lead Acid 2 x 12 V 4 Ah or NiMH 24 V 2 Ah DC power supply PB model only 12 VDC 60 VA fitted with battery option used to charge battery only Internal printer optional Dot matrix i...

Page 23: ...ge 0 C to 40 C Storage temperature range 30 C to 70 C Operational humidity range 50 RH at 20 C Storage humidity range 93 RH at 40 C Safety The meter is only approved for use with Megger oil test sets...

Page 24: ...01 102 n ASTM alternative propeller shaft assembly 1007 153 n IEC alternative propeller shaft assembly 1007 154 n Large red impeller OTS super user kit 1007 467 Included accessories n Vessel 400 ml as...

Page 25: ...e securely strapped to a pallet Please note that damage caused in transportation due to poor packaging may invalidate a warranty claim Instrument repair and spare parts For service requirements contac...

Page 26: ...lacement should be performed only by a Megger authorised repair agent who will correctly dispose of the spent battery For end of life disposal only the sealed lead acid batteries are located behind th...

Page 27: ...AB Eldarv gen 4 Box 2970 SE 187 29 T BY T 46 8 510 195 00 F 46 8 510 195 95 E SVinfo megger com Schweiz Megger AG Ob Haselweg 630 5727 Oberkulm Aargau T 41 62 768 20 30 F 41 62 768 20 33 Thailand Megg...

Reviews: