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MM-B212 PRO ASSEMBLY INSTRUCTIONS

27

28

27)

  

Cut

 

the

 

2

 

steel

 

ties

 

that

 

secure

 

the

 

rear

 

of

 

the

 

minibike

 

to

 

the

 

lower

 

steel

 

shipping

 

crate.

 

Tilt

 

the

 

minibike

 

slightly

 

to

 

the

 

left,

 

as

 

viewed

 

sitting

 

on

 

the

 

bike,

 

or

 

left

 

as

 

pictured

 

and

 

turn

 

the

 

handlebar

 

clockwise

 

all

 

the

 

way.

 

The

 

handlebar

 

grip

 

should

 

be

 

higher

 

than

 

the

 

brake

 

master

 

cylinder.

PURGE

 

AIR

 

FROM

 

BRAKE

 

LINE

DURING

 

SHIPPING

 

SOME

 

AIR

 

MAY

 

HAVE

 

ENTERED

 

THE

 

BRAKE

 

HOSE.

 

THIS

 

PROCEDURE

 

WILL

 

PURGE

 

AIR

 

FROM

 

THE

 

HOSE

 

AND

 

ENSURE

 

PROPER

 

BRAKE

 

PERFORMANCE.

BRAKE

 

MASTER

 

CYLINDER

28)

 

Gently

 

pull

 

the

 

brake

 

lever

 

toward

 

the

 

handle,

 

DO

 

NOT

 

PULL

 

THE

 

LEVER

 

ALL

 

THE

 

WAY

 

TO

 

THE

 

HANDLEBAR.

 

Pull

 

the

 

lever

 

only

 

about

 

½

 

inch.

 

Remove

 

the

 

small

 

black

 

plastic

 

wedge

 

placed

 

between

 

the

 

lever

 

and

 

the

 

master

 

cylinder

29)

 

Release

 

the

 

lever

 

then

 

pull

 

it

 

to

 

the

 

handle

 

bar

 

again,

 

only

 

about

 

½

 

inch.

 

Repeat

 

this

 

process

 

several

 

times.

 

Then

 

pull

 

the

 

lever

 

slowly

 

toward

 

the

 

grip

 

as

 

far

 

as

 

it

 

will

 

go.

 

The

 

lever

 

should

 

offer

 

resistance

 

the

 

more

 

it

 

is

 

pulled

 

toward

 

the

 

grip

 

and

 

should

 

not

 

be

 

able

 

to

 

be

 

pulled

 

all

 

the

 

way

 

to

 

the

 

grip.

 

Repeat

 

38

 

and

 

39

 

until

 

the

 

brake

 

lever

 

offers

 

firm

 

resistance

 

and

 

will

 

not

 

pull

 

all

 

the

 

way

 

to

 

the

 

grip.

TILT

 

THE

 

BIKE

 

TO

 

THE

 

OTHER

 

SIDE

 

AND

 

REPEAT

 

#29

 

and

 

#30

 

WITH

 

THE

 

OTHER

 

BRAKE

 

LEVER

29

Remove

 

the

 

small

 

black

 

plastic

 

wedge

 

from

 

the

 

lever.

Summary of Contents for MM-B212 PRO

Page 1: ...MM B212 PRO ASSEMBLY INSTRUCTIONS READ ALL OF THE INSTRUCTIONS BEFORE REMOVING BIKE FROM THE STEEL SHIPPING CRATE AND ASSEMBLING THE BIKE MAKE SURE YOU UNDERSTAND THE INSTRUCTIONS BEFORE YOU BEGIN...

Page 2: ...forks to the top of the steel shipping crate Cut the zip tie that secures the front brake caliper to the axle bolt Remove the nut 2 spacers and axle bolt and place in the Parts Box B Slide each fork...

Page 3: ...ports and remove the supports and discard Remove the front wheel tire assembly Cut and remove the 2 steel wires that secure the front of the minibike frame to the bottom of the steel shipping crate Ve...

Page 4: ...dlebar assembly to the top of the minibike frame Remove the bubble wrap H Move the front brake caliper to the left of the bike and let it hang there I Cut the ties that secure the front fender located...

Page 5: ...FRONT FORK ASSEMBLY LEFT 1PC 2 AXLE NUT 1PC 3 AXLE SPACERS 2PCS 4 FRONT AXLE 1PC 5 FORK BOLTS 2PCS 6 STEERING STEM NUT 1PC 7 STEERING STEM FLAT WASHER 1PC 8 UPPER FORK PLATE 9 FRONT WHEEL ASSEMBLY PA...

Page 6: ...T FENDER 10 FRONT FENDER with MOUNTING BRACKET 1PC 11 FRONT FENDER NUTS 2PCS 12 FRONT FENDER BOLTS 2PCS 13 HEADLIGHT ASSEMBLY WITH MOUNTING BRACKET 1PC PARTS MM B212 PRO ASSEMBLY INSTRUCTIONS 10 11 12...

Page 7: ...and switch on the right as seen when seated on the bike Make sure not to twist the wires cable and hoses The front brake caliper should hang on the hose on the left of the bike with the hose over the...

Page 8: ...tighten 5 Install the chrome end of the left fork into the lower fork plate and push it up until it reaches the upper fork plate The left fork has the two brake caliper mounting holes 6 Line up the to...

Page 9: ...k bolt on the other side and hand tighten 9 Tighten the two upper fork bolt securely 34 N m 25 ft lb 9 10 10 Place the font brake hose with the rubber sleeve into the hose clip on the left bolt of the...

Page 10: ...bottom of the handlebar clamps into the 2 holes in the top fork plate 13 Make sure the wires cable and hose are located in front of the upper fork plate and that they are not twisted together Make su...

Page 11: ...d through the lower fork plate Bring the fender bracket up to the bottom of the lower fork plate and insert the 2 bolts into the holes in the fender bracket 15 16 16 Install the nuts on the bolts and...

Page 12: ...ires White Green Blue and connect it to the other 3 pin connector with 2 wires Black White The connectors fit only one way 18 Make sure the other wire connectors are connected 2 pin red and white wire...

Page 13: ...hrough the wheel Install the second wheel spacer 20B Push the axle through the right fork leg 21 Install the nut on the axle as shown and tighten securely 54 N m 40 Ft lb FRONT WHEEL 19 Insert the axl...

Page 14: ...e between them 23 Place the brake caliper over the brake disc on the front wheel making sure the disc is placed between the 2 brake pads 24 Align the 2 threaded holes of the brake caliper with the 2 h...

Page 15: ...12 PRO ASSEMBLY INSTRUCTIONS 25 26 25 Locate the rubber sleeve on the brake hose 26 Slide the rubber sleeve up to the hose clip and push the rubber sleeve into the clip to secure the brake hose FRONT...

Page 16: ...brake lever toward the handle DO NOT PULL THE LEVER ALL THE WAY TO THE HANDLEBAR Pull the lever only about inch Remove the small black plastic wedge placed between the lever and the master cylinder 29...

Page 17: ...on its two wheels not resting on the side stand as the proper oil level will not be indicated on the dipstick 31 After adding oil place the dipstick squarely in the filler hole but do not screw it in...

Page 18: ...ly is complete The minibike can be rolled off of the bottom steel shipping crate 32 Add regular gasoline to the gas tank Non ethanol fuel mixed with a fuel stabilizer like Sta Bil is best 33 Move the...

Page 19: ...does not have to be pulled all the way out to start just a fast and frim pull from your extended arm until your hand is pulled to your chest will work 36 After the bike has had a short time to warm u...

Page 20: ...BIKE MM B212 PRO ASSEMBLY INSTRUCTIONS 38 38 When you are done riding move the fuel lever to the left to the OFF position BE SURE TO OIL THE CENTRIFUGAL CLUTCH BEFORE AND AFTER EACH RIDE AS INSTRUCTE...

Page 21: ......

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