background image

FRONT

 

FORK

 

,

 

UPPER

 

FORK

 

PLATE,

 

and

 

FRONT

 

NUMBER

 

PLATE

1)

FRONT

 

FORK

 

ASSEMBLY

 

RIGHT

 

(1PC)

 

1A)

 

FRONT

 

FORK

 

ASSEMBLY

 

LEFT

 

(1PC)

2)

AXLE

 

NUT

 

(1PC)

3)

AXLE

 

SPACERS

 

(2PCS)

4)

FRONT

 

AXLE

 

(1PC)

5)

FORK

 

BOLTS

 

(2PCS)

6)

STEERING

 

STEM

 

NUT

 

(1PC)

7)

STEERING

 

STEM

 

FLAT

 

WASHER

 

(1PC)

8)

UPPER

 

FORK

 

PLATE

9)

FRONT

 

WHEEL

 

ASSEMBLY

PARTS:

MM-B212 PRO ASSEMBLY INSTRUCTIONS

2

3

4

5

6

7

8

FORKS,

 

AXLE,

 

UPPER

 

FORK

 

PLATE

1

1

 

A

Summary of Contents for MM-B212 PRO

Page 1: ...MM B212 PRO ASSEMBLY INSTRUCTIONS READ ALL OF THE INSTRUCTIONS BEFORE REMOVING BIKE FROM THE STEEL SHIPPING CRATE AND ASSEMBLING THE BIKE MAKE SURE YOU UNDERSTAND THE INSTRUCTIONS BEFORE YOU BEGIN...

Page 2: ...forks to the top of the steel shipping crate Cut the zip tie that secures the front brake caliper to the axle bolt Remove the nut 2 spacers and axle bolt and place in the Parts Box B Slide each fork...

Page 3: ...ports and remove the supports and discard Remove the front wheel tire assembly Cut and remove the 2 steel wires that secure the front of the minibike frame to the bottom of the steel shipping crate Ve...

Page 4: ...dlebar assembly to the top of the minibike frame Remove the bubble wrap H Move the front brake caliper to the left of the bike and let it hang there I Cut the ties that secure the front fender located...

Page 5: ...FRONT FORK ASSEMBLY LEFT 1PC 2 AXLE NUT 1PC 3 AXLE SPACERS 2PCS 4 FRONT AXLE 1PC 5 FORK BOLTS 2PCS 6 STEERING STEM NUT 1PC 7 STEERING STEM FLAT WASHER 1PC 8 UPPER FORK PLATE 9 FRONT WHEEL ASSEMBLY PA...

Page 6: ...T FENDER 10 FRONT FENDER with MOUNTING BRACKET 1PC 11 FRONT FENDER NUTS 2PCS 12 FRONT FENDER BOLTS 2PCS 13 HEADLIGHT ASSEMBLY WITH MOUNTING BRACKET 1PC PARTS MM B212 PRO ASSEMBLY INSTRUCTIONS 10 11 12...

Page 7: ...and switch on the right as seen when seated on the bike Make sure not to twist the wires cable and hoses The front brake caliper should hang on the hose on the left of the bike with the hose over the...

Page 8: ...tighten 5 Install the chrome end of the left fork into the lower fork plate and push it up until it reaches the upper fork plate The left fork has the two brake caliper mounting holes 6 Line up the to...

Page 9: ...k bolt on the other side and hand tighten 9 Tighten the two upper fork bolt securely 34 N m 25 ft lb 9 10 10 Place the font brake hose with the rubber sleeve into the hose clip on the left bolt of the...

Page 10: ...bottom of the handlebar clamps into the 2 holes in the top fork plate 13 Make sure the wires cable and hose are located in front of the upper fork plate and that they are not twisted together Make su...

Page 11: ...d through the lower fork plate Bring the fender bracket up to the bottom of the lower fork plate and insert the 2 bolts into the holes in the fender bracket 15 16 16 Install the nuts on the bolts and...

Page 12: ...ires White Green Blue and connect it to the other 3 pin connector with 2 wires Black White The connectors fit only one way 18 Make sure the other wire connectors are connected 2 pin red and white wire...

Page 13: ...hrough the wheel Install the second wheel spacer 20B Push the axle through the right fork leg 21 Install the nut on the axle as shown and tighten securely 54 N m 40 Ft lb FRONT WHEEL 19 Insert the axl...

Page 14: ...e between them 23 Place the brake caliper over the brake disc on the front wheel making sure the disc is placed between the 2 brake pads 24 Align the 2 threaded holes of the brake caliper with the 2 h...

Page 15: ...12 PRO ASSEMBLY INSTRUCTIONS 25 26 25 Locate the rubber sleeve on the brake hose 26 Slide the rubber sleeve up to the hose clip and push the rubber sleeve into the clip to secure the brake hose FRONT...

Page 16: ...brake lever toward the handle DO NOT PULL THE LEVER ALL THE WAY TO THE HANDLEBAR Pull the lever only about inch Remove the small black plastic wedge placed between the lever and the master cylinder 29...

Page 17: ...on its two wheels not resting on the side stand as the proper oil level will not be indicated on the dipstick 31 After adding oil place the dipstick squarely in the filler hole but do not screw it in...

Page 18: ...ly is complete The minibike can be rolled off of the bottom steel shipping crate 32 Add regular gasoline to the gas tank Non ethanol fuel mixed with a fuel stabilizer like Sta Bil is best 33 Move the...

Page 19: ...does not have to be pulled all the way out to start just a fast and frim pull from your extended arm until your hand is pulled to your chest will work 36 After the bike has had a short time to warm u...

Page 20: ...BIKE MM B212 PRO ASSEMBLY INSTRUCTIONS 38 38 When you are done riding move the fuel lever to the left to the OFF position BE SURE TO OIL THE CENTRIFUGAL CLUTCH BEFORE AND AFTER EACH RIDE AS INSTRUCTE...

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