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© MECON GmbH BA / mag-flux HTL / EN / 21-04

INSTALLATION AND MODE OF OPERATION

INSTALLATION AND MODE OF OPERATION

The operating instructions are to be read in their entirety before installation and com-
missioning. Installation and repair may only be carried out by trained personnel! The  

hydrant tester "mag-flux HTL" described in these operating instructions may only be used 
for measuring the volume flow and pressure of electrically conductive liquids!

The principle of flow measurement is based on Faraday's Law of Electromagnetic Induc

-

tion, where the sensor converts the flow into a voltage proportional to the flow rate.

The pressure-sensitive element is a piezoresistive silicon chip with high sensitivity. It is 

protected from environmental influences by a stainless steel housing.

3.1 

System design

The meter consists of a flow sensor, a transducer and a pressure sensor. The flow sensor 
is used to measure liquid media. The transducer generates the coil current required for the 
magnetic field and creates the conditions to apply the induced voltage to the electrodes.

In the piezoresistive pressure sensor, measurements are made by the variable mobility of 
the electrons in the crystalline structure, which has an influence on the resistivity. This is 

caused by mechanical stress on the encapsulated sensor.

The nickel-metal-hydride high performance batteries used have a low self-discharge. For 
this reason it is advisable that if the hydrant tester is not in operation for a long time, it is 
charged regularly (at least once every four weeks).

3.2 

Installation notes

Information!

All  instruments  are  carefully  checked  for  proper  functionality  before  shipment. 

 

On receipt, immediately check the outer packing carefully for damage or signs of improper 

handling.

Report any damage to the carrier and your local sales staff. In such cases, a description of 
the damage, the type and the serial number of the device should be given.
Unpack the unit carefully to avoid damage.

Check the completeness of the delivery against the packing list. Check the nameplate to 
ensure that the delivered flow meter meets your order.

Summary of Contents for HTL040

Page 1: ...mag flux HTL Portable hydrant tester for measuring flow pressure temperature and turbidity optional OPERATING INSTRUCTIONS MECON GmbH BA mag flux HTL EN 21 04...

Page 2: ...MPRINT All rights reserved Any reproduction or usage without written authorisation of MECON GmbH even partial content is strictly prohibited Subject to change without notice Copyright 2021 by MECON Gm...

Page 3: ...3 MECON GmbH BA mag flux HTL EN 21 04...

Page 4: ...functional overview 12 3 5 Settings 14 3 5 1 Save interval 14 3 5 2 Memory management 15 3 5 3 Date 15 3 5 4 Illumination time 16 3 5 5 Change Password 16 3 5 6 Standby 16 3 5 7 Language 17 3 5 8 Soft...

Page 5: ...T 25 6 1 Mobile App 25 6 2 Regulating valve 26 6 3 Pressure reducer 26 6 4 Turbidity sensor 27 7 DESCRIPTION CODE 28 7 1 Hydrant tester 28 7 2 Regulating valve 28 7 3 Pressure reducer 28 7 4 Turbidity...

Page 6: ...tery powered flow meter and pressure transmitter This documentation contains the information required for the intended use of the product described therein It is addressed to qualified personnel Such...

Page 7: ...his disclaimer without notice and is not liable in any way for the possible consequences of such changes The responsibility for ensuring that the flow meter is suitable for the particular application...

Page 8: ...8 MECON GmbH BA mag flux HTL EN 21 04 SAFETY INSTRUCTIONS Special designs for special applications and custom models are not covered by this documentation...

Page 9: ...9 MECON GmbH BA mag flux HTL EN 21 04 DEVICE DESCRIPTION 2 DEVICE DESCRIPTION 2 1 Scope of delivery Hydrant tester Power adapter Operating instructions Calibration certificate Fig 1 Scope of delivery...

Page 10: ...r transmitted by electronic or mechanical means photocopying or other means of record ing or by any other means without the prior written consent of MECON GmbH Great care has been taken in the develop...

Page 11: ...coil current required for the magnetic field and creates the conditions to apply the induced voltage to the electrodes In the piezoresistive pressure sensor measurements are made by the variable mobil...

Page 12: ...the zone where the measured value is determined e g after elbows with tangential inclu sion or with a half opened gate in front of the sensor In such circumstances measures should be taken to normali...

Page 13: ...enu structure will now be shown schematically as follows Main menu Start measurement Settings Turbidity Back Start measurement Save measurement Measurement without saving Back Settings Save interval M...

Page 14: ...e is equipped with a turbidity measurement seperat sensor necessary before starting the measurement it should be determined whether this value should be documented or not If these data are required fo...

Page 15: ...been read out and saved in the PC software the memory space used for this can be released again All measured values are retained in the memory even when the battery is discharged The selection of the...

Page 16: ...easurement is completed A time period in minutes can be entered here after which the device switches itself off automatically When this menu item is called up the adjacent screen will appear To protec...

Page 17: ...return to the main menu 3 5 8 Software version Individually another language can be set in this menu item The current software version is displayed here for service purposes The next menu item is sele...

Page 18: ...y either with a different letter number or special character The following contents can be displayed maximum 15 characters Letters A Z a z Numbers 0 9 Special characters _ Please confirm the change wi...

Page 19: ...e and absolute pressure the total flow rate is displayed in the lower right corner of the display Note To display in l min or l s the ON button must be pressed Should the measurement be stopped Yes 29...

Page 20: ...aving the menu by selecting the Back field the measurement can be carried out as described in 4 1 and 4 2 4 4 Selecting Bluetooth mode By pressing the menu item Bluetooth Mode you can choose between t...

Page 21: ...or the first time the pairing code 1234 must be entered on the mobile device see also 3 4 Afterwards you have to press the BT button The following screen appears Bluetooth off After a successful data...

Page 22: ...ured value from 0 5 m s 10 m s Mounting position Inlet section Outlet section 5 x nominal diameter 2 x nominal diameter Fluid temperature 1 C 40 C Ambient temperature 1 C 50 C Pressure limits Max 16 b...

Page 23: ...it display 240 x 128 pixels Flow rate limits 0 25 12 m s Housing material Aluminium Sensor materials Measuring tube Coil space Measuring tube lining Electrode material PVC PVC PVC Stainless steel Corr...

Page 24: ...7 2 V Operating time approx 24 hours Charging time approx 4 hours Fig 3 Dimension housing mag flux HTL Tab 1 Dimensions and weights mag flux HTL Nominal diameter L mm W mm H mm Weight kg DN 40 Storz...

Page 25: ...surement data for pressure flow rate temperature and turbidity are transmitted live via Bluetooth from the hydrant tester to the app The measurement protocols as well as diagrams are displayed directl...

Page 26: ...teel Connection Storz B fixed Stable base even at high flow rates No recoil forces No flooding on unpaved ground No danger to the environment Clean handling and transport after use Capacity up to 3 61...

Page 27: ...or For water management it is possible to de termine the FNU values by means of sep arate turbidity measurement especially during flushing campaigns values and thus adjust the flushing strat egy effic...

Page 28: ...3 7 2 Regulating valve 7 3 Pressure reducer 7 4 Turbidity sensor Model Description HTLAR050 Connection Storz C DN 40 50 HTLAR080 Connection Storz B DN 65 80 HTLAR100 Connection Storz A DN 100 Model De...

Page 29: ...ue to careful manufacturing processes and final checks on the device the mag flux HTL is expected to operate trouble free where both installation and operation are in accordance with these instruction...

Page 30: ...point unsorted municipal waste Some of our products include batteries some of which are rechargeable which also must not be disposed of with household waste Such batteries are marked with the crossed...

Page 31: ...31 MECON GmbH BA mag flux HTL EN 21 04 SERVICE...

Page 32: ...32 MECON GmbH BA mag flux HTL EN 21 04 MECON GmbH R ntgenstr 105 50169 Kerpen Germany Tel 49 0 2237 600 06 0 E mail info mecon de Web www mecon de...

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