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93924 – September 2015
60-J Diesel
Machine Inspections and Maintenance
Frequent Inspection Checklist
This checklist must be used at 3-month intervals or every 150 hours of machine use, whichever occurs
first. Failure to do so could result in death or serious injury.
The frequency and extent of periodic examinations may depend on national and/or government
regulations.
Frequent Maintenance Inspections should be conducted by qualified service technicians only. Photocopy this page for reuse. Keep
inspections records up to date. Record and report all discrepancies to your supervisor.
Model Number ________________ Serial Number ________________________ Hour Meter Reading ________________
Initial
Description
Perform all checks listed on Pre-Start Inspection.
Replace engine oil and filter after the first 100 hours of service.
See Kubota engine operator’s manual for other engine maintenance information.
Inspect the condition of hydraulic fluid in the reservoir. Oil should be a clear amber color.
Check battery electrolyte level and connections.
Check wheel lug nuts for proper torque (see “Machine Specifications”).
Check if tires are leaning in or out.
Inspect all structure and pivot points for signs of wear and/or damage.
Check the pin joints and retaining rings for security.
Inspect the entire machine for signs of damage, broken welds, loose bolts, improper or makeshift repairs.
Check that the platform does not drift down with a full load.
Check all wire connections for tightness and corrosion.
Check the operation speeds to ensure they are within specified limits (see
Specifications
).
Check the Auxiliary Power System.
Clean and lubricate all push button switches with dry lubricant and ensure that the switches operate freely in all
positions.
Check the tightness of the platform frame and the linkage pins.
Check the overall platform and guardrail component security.
Check the electrical mounting and hardware connections for security.
Check the steering kingpins for excessive play.
Additional maintenance requirements for severe conditions
If the machine is used in very dusty, exceptionally hot or exceptionally cold conditions,
replace hydraulic filter element and air filter element (under normal conditions replace every 6 months or 300 hours,
whichever comes first).
DATE________INSPECTED BY __________________________________________