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MMAE16 - Operator’s Manual

January 2022

Table of Contents

Section 1 - Introduction ��

Section 2 - Safety

Safety ��

Safety Alert Symbols & Fall Protecton

Section 3 - Specifications ��

Specfcatons ��

Section 4 - Hazards and Safety Rules ��

Hazards ��

Section 5 - Components and Controls ��

Component Locatons ��

Upper Controls��

Lower Controls��

Section 6 - Pre-Operation & Workplace Inspection ��

Pre-operaton Inspecton ��

Pre-operaton Inspecton Report ��

Workplace Inspecton ��

Section 7 - Function Tests ��

Functon Tests ��

Section 8 - Operating Instructions ��

Operatng Instructons ��

Battery and Charger Instructons ��

Emergency Procedures ��

Section 9 - Transport and Lifting Instructions��

Transport and Lftng Instructons ��

Section 10 - Maintenance ��

Mantenance Safety ��

Mantenance Inspecton Report ��

Section 11 - Decals ��

Decals ��

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Summary of Contents for 5805A

Page 1: ...Part 95810 January 2022 Serial Number Range 17400000 Up Operator s Manual MMAE16 ART_5805A...

Page 2: ...ry 2022 Revision History Date Reason for Update January 2022 New Release 1401 S Madera Avenue Kerman CA 93630 USA Toll Free 1 877 632 5438 Phone 1 559 842 1500 Fax 1 559 842 1520 info MECawp com www M...

Page 3: ...15 Lower Controls 16 Section 6 Pre Operation Workplace Inspection 17 Pre operation Inspection 17 Pre operation Inspection Report 18 Workplace Inspection 19 Section 7 Function Tests 20 Function Tests 2...

Page 4: ...erator of the aerial work platform is not alone at the workplace during operation Modifications of this machine from the original design and specifications without written permission from MEC are stri...

Page 5: ...essary tools and materials at overhead work locations The owner user operator of the machine should not accept responsibility for the operation of the machine unless properly trained ANSI and other ap...

Page 6: ...in minor or moderate injury YELLOW without alert symbol and the word CAUTION Indicates a potentially hazardous situation which if not avoided may result in property damage GREEN and the word NOTICE In...

Page 7: ...el Load 800 lbs 363 kg Controls Proportional AC Outlet In Platform Standard Power Source 2 12V 115Ah AGM System Voltage 24 V Tire Size 9 3 1 in 230 80 mm Airborne Noise Emissions 70 dB A weighted Maxi...

Page 8: ...face of the worksite ground should be flat and hard with no obstacles in the air and the safety distance between the equipment and high tension line is adequate The environment temperature should be b...

Page 9: ...for welding Keep clear of live electric conductors Energized Conductor Contact Hazard When working in the area of energized conductors the user shall direct and the operator shall comply with the requ...

Page 10: ...133 kV No go zone Spotter required zone Sway 10 10 8 8 FRONT VIEW SIDE VIEW Sag Variations in sag Sag Sag LEGEND CLEARANCES FROM LIVE AERIAL CONDUCTORS No shading in the front views indicates no prox...

Page 11: ...801B If the tilt alarm sounds Lower the mast Move the machine to a firm level surface Use extreme caution to lower the mast For outdoor use do not raise the platform when wind speeds may exceed 28 mph...

Page 12: ...platform toe boards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Do not use batteries that weigh less than the original equipment Batt...

Page 13: ...int ART_4713 Keep the platform floor clear of debris Close the entry gate before operating Do not operate the machine unless the entry is securely closed Do not sit stand or climb on the platform guar...

Page 14: ...with components under any cover will cause serious injury Only trained maintenance personnel should access compartments All compartments must remain closed and secured during operation Explosion and...

Page 15: ...ontact the battery terminals or the cable clamps with tools that may cause sparks ART_5651 Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries in the chassi...

Page 16: ...and governmental rules Lockout after Each Use Select a safe parking location firm level surface clear of obstruction and traffic Lower the platform to the stowed position Turn the key switch to the O...

Page 17: ...wer Switch Ground Control Panel Comms Cable Power To Platform Cable Chassis Mast Assembly Main Platform Front Wheel Rear Wheel Forklift Pockets Lanyard Anchorage Motor Controllers Batteries Lifting Po...

Page 18: ...f battery charge and displays diagnostic codes when necessary 9 Emergency Stop Switch Press the EMERGENCY STOP switch at any time to stop all machine functions Pull the button out to the ON position t...

Page 19: ...n 9 to activate selected function 8 Platform Down Button Press and hold the Function Enable Button 7 and this button then the platform with lower 9 Platform Up Button Press and hold the Function Enabl...

Page 20: ...machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in...

Page 21: ...ry and connections Drive motors Wear pads Wheels Mast chains and idler wheels Mast and mast braces Limit switches alarms and horn Nuts bolts and other fasteners Platform entry gate Alarms and beacons...

Page 22: ...determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and re...

Page 23: ...ests Select a test area that is firm level and free of obstruction Be sure the battery pack is connected Pull out the main power switch to ON position At the Ground Controls Pull out the platform and...

Page 24: ...y Lowering Activate the up function and raise the platform approximately 60 cm Push the emergency lowering button located on the ground controls side of the machine Result The platform should lower Th...

Page 25: ...tion enable switch on the control handle Slowly move the control handle in the direction indicated by the blue up arrow on the control panel until the machine begins to move then return the handle to...

Page 26: ...alarm sounds and the machine will not drive and lift Raise the platform Result When the platform is raised approximately 3 feet 1 m from the ground the pothole guards should deploy Press on the potho...

Page 27: ...rator s safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine Emergency Stop Pu...

Page 28: ...ease the function enable switch Use the color coded direction arrows on the platform controls to identify the direction the machine will travel Machine travel speed is restricted when the platform is...

Page 29: ...3 m 3 6 m 0 083 100 8 3 ART_4983 If the slope exceeds the maximum slope or side slope rating the machine must be winched or transported up or down the slope See Transport and Lifting section Operatio...

Page 30: ...achieve an optimal service life discharge of over 60 of the rated capacity should be avoided Discharge of over 80 of the rated capacity is a deep discharge and is not permissible These significantly r...

Page 31: ...e the following procedures Position machine on a firm and level surface Chock wheels securely Lock the brake Remove chocks from wheels as needed Emergency Controls and Their Locations Power Emergency...

Page 32: ...el on the platform may use the platform controls with regular or auxiliary power DO NOT CONTINUE OPERATION IF CONTROLS DO NOT FUNCTION NORMALLY Cranes forklift trucks or other equipment which may be a...

Page 33: ...ergency Stop button to the ON position Turn the key switch to the ground position while pressing and holding down the Menu Enter Button button on the ECU panel to enter the password input screen Press...

Page 34: ...e weight See the serial plate for the machine weight Fully lower the mast Remove all loose items on the machine Attach the rigging only to the designated lifting points tie down points on the machine...

Page 35: ...when working under an elevated platform NEVER perform work on the machine with the platform elevated without first using a 2 4 to support the mast section as is shown below Alternatively the platform...

Page 36: ...ly Q Wires not damaged Plugs tight Q Manual box in good condition Q Limit Switches adjustment operation lubed Q Operators Manual in manual box Q Cleanliness All debris excessive dirt removed Q PLATFOR...

Page 37: ...Page 34 MMAE16 Operator s Manual January 2022 Decals 1 1 2 2 3 4 5 6 7 8 9 10 11 10 11 10 11 10 11 12 12 13 13 14 15 16 17 18 19 19 19 19 20 20 21 22 23 23 24 25 26 27 28 Section 11 Decals Decals...

Page 38: ...44797 Qty 1 7 94120 Qty 1 8 94659 Qty 1 9 43910 Qty 1 10 41635 Qty 4 11 41634 Qty 4 12 41639 Qty 2 13 41648 Qty 4 14 95847 Qty 1 15 41641 Qty 1 16 8911 Qty 1 17 44844 Qty 1 18 90732 Qty 1 19 94362 Qty...

Page 39: ...ICAL VOLTAGE The voltage at which this machine operates MAX PLATFORM HEIGHT INDOOR The indoors maximum attainable height measured from level ground surface to platform floor PERSONS INDOOR The maximum...

Page 40: ...Page 37 MMAE16 Operator s Manual January 2022 Notes...

Page 41: ...Page 38 MMAE16 Operator s Manual January 2022 Notes...

Page 42: ...rders MUST have a Purchase Order Number Fed Ex shipments require Fed Ex account number Part Number Description Quantity Price All back ordered parts will be shipped when available via the same ship me...

Page 43: ...on MEC Aerial Platform Sales Corp s then current flat rate provided the defective part in question is shipped prepaid to MEC Aerial Platform Sales Corp and is found upon inspection by MEC Aerial Plat...

Page 44: ...1401 S Madera Avenue Kerman CA 93630 USA Toll Free 1 877 632 5438 Phone 1 559 842 1500 Fax 1 559 842 1520 info MECawp com www MECawp com MEC Aerial Work Platforms...

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