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CONTROL CENTER

All electrical controls are enclosed in a control center with
locking, hinged access door(s). A partition separates the ad-
justable  safety controls from the starting and operating con-
trots. A “deadfront” panel covers all starting and operating
controls so that no electrical contacts or terminals are ex-

posed. The deadfront panel is hinged for servicing. The ad-

justable controls are covered and can be adjusted without fear
of contacting line voltage.

Please refer to IM 493 for control section layout, all low

voltage field wiring and normal sequence of operation for units
equipped with MicroTech  control.

POWER PANEL LAYOUT

Figure 27. WHR-040D 

thru 

Right Side, High Voltage Control Section

 

Figure 28. 

 thru 240D

Right Side, High Voltage Power Section

NOTES:

1. 

 and 

 are used with multiple point power wiring.

2. Circuit breakers and overloads are provided as an option. The power panel

could contain one, both, or neither of these options.

WIRING

FIELD WIRING, POWER

The WHR “D” vintage chillers are built standard with com-

pressor contactors and power terminal block, designed for

single power supply to unit. Optional power connections in-
clude a nonfused disconnect switch mounted in the control

box or multi-point power connection.

A factory installed control circuit transformer is available

as an option with single power supply or disconnect switch;
it is not available with multi-point option.

On water cooled units only, optional compressor overloads

are available, allowing reduced unit ampacity ratings and
smaller field wiring.

tional Electrical Code and/or local requirements.

An open fuse indicates a short, ground, or overload. Before

replacing a fuse or restarting a compressor or fan motor, the

trouble must be found and corrected. Tables in the Electrical

Data section give specific information on recommended wire

sizes.

Unit power inlet wiring must enter the top of the control box

(right side) through a patch plate provided for field terminating
conduit. (Refer to control panel layout drawings for general
location of power inlet and components.)

Optional circuit breakers are available for backup com- WARNING: Use only copper conductors in main terminal

pressor short circuit protection on 040D thru 110D units and block. If the power input conductors are aluminum, use a com-
are standard on all four (4) compressor units 120D thru 240D. pression splice to change to copper before terminating in

Wiring and conduit selections must comply with the Na- block.

TYPICAL CONTROL AND SAFETY WIRING DIAGRAMS

Refer to IM 493 for typical control and safety wiring or actual unit wiring diagrams.

CURRENT TRANSFORMER

The typical power wiring diagrams shown on pages 19 thru 35 include the current transformer

 wiring shown in Figure 29. CT1 provides a 

O-4 

vdc signal to the MicroTech  panel which

is then converted to XXX% RLA.

IM 508 I Page 29

Summary of Contents for WHR 040

Page 1: ......

Page 2: ......

Page 3: ...d be carefully inspected for damage upon acceptance is not the responsibility of McQuay arrival All shipping damage should be reported to the car NOTE Unit shipping and operating weights are available...

Page 4: ...PAK water chiller If necessary additional structural members should be provided to transfer the weight of the unit to the nearest beams NOTE Unit shipping and operating weights are available in the ph...

Page 5: ......

Page 6: ...inlet consult pump manufacturer for recommendations The use of a strainer will prolong pump life and thus keep system performance up A preliminary leak check of the water piping should be made before...

Page 7: ...ompressors on startup It also serves to shut down the unit in the event that water flow is interrupted to guard against evaporator freeze up Fioure 7 A flow switch is available from under ordering num...

Page 8: ...the glycol system GPM To determine gpm or I T knowing n T or gpm and tons Glvcol gp pm 24 x Tons WW A T x G from table PRESSURE DROP To determine glycol pressure drop through the cooler enter the wate...

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Page 10: ...ation These typical systems depending on the specific application must maintain a constant condensing pressure regardless of temperature conditions and must assure enough head pressure for proper ther...

Page 11: ...circuit manufacturer for information on specific applications An auxiliary heat source is necessary if the available con denser heat is not sufficient to satisfy all of the heat load The auxiliary he...

Page 12: ...Fan cycling and modulating fan discharge dampers should be used Consult Figure 12 Typical Dual Condenser Per Circuit Heat Recovery the cooling tower manufacturer for information on specific applicati...

Page 13: ...ints and the compressor crankcase may become starved It is recommended that any discharge lines coming into a horizontal discharge header rise above the center line of the discharge header This is nec...

Page 14: ...a tion not less than 15 feet above the adjoining ground level and not less than 20 feet from any window ventilation open ing or exit in any building The piping must be provided with a rain cap at the...

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Page 29: ...tion with single power supply or disconnect switch it is not available with multi point option On water cooled units only optional compressor overloads are available allowing reduced unit ampacity rat...

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Page 42: ...t ches to on This will energize crankcase heaters Wait a minimum of 12 hours before starting up unit Check compressor oil level Prior to startup the oil level should cover at least one third of the oi...

Page 43: ...lution should be used according to the manufacturer s directions Systems with remote air cooled condensers require periodic cleaning of the finned surface of the condenser coil Cleaning ing may be acc...

Page 44: ...ove from one compressor crankcase to the other during normal operation and balance between the two when the compressors are off This method of equali zation prohibits the oil level from dropping below...

Page 45: ...emperature cor responding to the evaporator pressure All WHR chillers are factory set for between 8 F and 12 F superheat at full load If it is necessary to increase the superheat setting of the valve...

Page 46: ...he evaporator permitting operation at lower loads than available with com pressor unloading It also keeps the velocity of refrigerant gas high enough for proper oil return at light load conditions A s...

Page 47: ...spor tation charge will be charged against its original credit value On all out of warranty compressor failures Copeland offers the same field facilities for service and or replacement as described ab...

Page 48: ...ion valve TCheck for leaks and repair Add refrigerant 2 Check riser sizes 3 Check pitch of lines and refrigerant velocities 4 Replace compressor 1 Check supply voltage for excessive line drop 2 Replac...

Page 49: ...y Claims Department P 0 Box 1551 Minneapolis MN 55440 telephone 612 553 5330 THIS WARRANTY CONSTITUTES THE BUYER S SOLE REMEDY IT IS GIVEN IN LIEU OF ALL OTHER WARRAN TIES THERE IS NO IMPLIED WARRANTY...

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