Hansa C40 Operation, Maintenance And Safety Manual Download

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HANSA NEW ZEALAND

+64 7 849 4749 [email protected]

www.hansachippers.com

HANSA AUSTRALIA

1800 426 722 [email protected]

www.hansaproducts.com.au

Operation, maintenance and safety manual

All operators must fully read and understand

this operator’s manual

before using the chipper.

Keep this manual for future reference.

Summary of Contents for C40

Page 1: ...sachippers com HANSA AUSTRALIA 1800 426 722 info hansaproducts com au www hansaproducts com au Operation maintenance and safety manual All operators must fully read and understand this operator s manual before using the chipper Keep this manual for future reference ...

Page 2: ...ER TACHOMETER 5 CHECKLIST BEFORE OPERATION 5 SAFE SETUP PROCEDURES 5 SAFE OPERATING PROCEDURES 6 STARTING PROCEDURE 7 SHUTDOWN PROCEDURE 8 TROUBLESHOOTING 9 MAINTENANCE SERVICE 10 KNIFE RE SHARPENING AND KNIFE REPLACEMENT 10 ANVIL ADJUSTMENT 13 BELT TENSION 14 BELT TENSION ADJUSTMENT 14 BELT REPLACEMENT 14 HYDRAULIC PUMP BELT ADJUSTMENT 15 GREASING BEARINGS PIVOT POINTS 15 HYDRAULIC SYSTEM 16 ENGI...

Page 3: ... hire rental companies Do NOT use the chipper for any other purpose Organic wastes include Prunings stalks roots vegetable matter hay grass bark Branches Palm fronds Dead and hard timbers Note these will dull the knives faster Paper or cardboard Do NOT process Flax root balls Soil bones sand grit stones metal If you have any questions contact your authorised dealer Do NOT exceed 178mm branch diame...

Page 4: ...r irritation of the eyes Respiratory irritation Wear safety glasses Process freshly cut materials and or wear a dust mask Exhaust Fumes Respiratory irritation Place the chipper in a manner that the operator or onlookers are not exposed to direct exhaust fumes Fire Heat burns Clear any build up of chipping debris around the engine and exhaust regularly Hot Exhaust Heat burns Keep bare hands and oth...

Page 5: ... reversing lever Plug in lights and check they are operational Check wheel nuts and axle U bolts periodically to make sure they are secure Ensure the jockey wheel is in the up position and locked away during transport Ensure the machine is towed in accordance with local trailer transport regulations Operation The chipper is self feeding and has a large inlet opening It can process Prunings stalks ...

Page 6: ... rotor If the green LED light on the AFC controller is flashing this indicates the feed roller isn t turning When this changes to a solid green light when the engine reaches maximum RPM the feed roller will be operational The AFC has 19 different pre set positions at which the feed will stop Adjusting the AutoTrip setting 1 Turn the ignition key into the ON position Alternatively this can be adjus...

Page 7: ...ate warnings Ensure the chipper is positioned on firm level ground Ensure the feed control bar is in the neutral position when starting the chipper Ensure the inlet table is clear of material when starting the chipper Ensure the throttle control lever is the initially in the idle position when starting the chipper Ensure the outlet chute is discharged onto soft ground e g grass Do NOT allow the ou...

Page 8: ...as this can rebound injure the operator and damage the machinery Prune to a size that suits the chipper s capabilities Pre cut side branches The branch will self feed more efficiently Keep the engine clean of debris and other accumulations This prevents damage to the engine or possible fire Feed limbs and branches through butt end first leaving the bushy head on This helps guide the limb down the ...

Page 9: ...ge the sharp edge of the cutting knives and can rebound and injure the operator Put root balls and dead wood into the chipper This dulls the knives quickly Overload the chipper If the cutting rotor is slowing down feed the material in slower Transport the chipper while the engine is running Tamper with the engine governor settings on the chipper The governor controls the maximum safe operating spe...

Page 10: ... the counter clock wise direction until it comes to a stop This should be done slowly to allow enough time for the cutting rotor to pick up speed without stalling the engine Increase throttle to full for chipping move the throttle lever to the left most position Note Engine must run at full throttle for the automatic feed and feed roller to operate Refer to the Automatic Feed Controller section on...

Page 11: ...ocked Outlet is pasted with wet leafy material Feed hard dry material in with softer material Turn the engine off disconnect the spark plug wire and ensure rotor has completely stopped Open up the outlet chute and clear blockage The material is ejected in long strips The knives and or anvil might be blunt Turn the engine off disconnect the spark plug wire and ensure rotor has completely stopped In...

Page 12: ...replace belt Maintenance service Knife re sharpening and knife replacement How do I know that the knives need re sharpening Chipper is vibrating excessively when processing material Chipper is making more noise than usual when processing material Rotor RPM is dropping more quickly than usual Material comes out in long strips Blunt knives will cause excessive vibration Blunt knives result in damage...

Page 13: ...hree bolts that you must remove on each knife to do so Be careful not to drop the bolts or knives into the chipper A stick magnet can be used to retrieve them if this does occur Measure the width of the knife and check that it will be at least 96 mm after sharpening If the knives will be shorter than 105 mm then the knives should be replaced Please contact your nearest Hansa dealer Sharpen the kni...

Page 14: ...r Now tighten or loosen the two adjustment bolts Tightening these bolts will cause the anvil mounting plate to slide further along the slotted holes Ensure you tighten the two bolts evenly to avoid setting the anvil on an angle Once the correct anvil position has been set ensure the locking nuts on the adjustment bolts are tightened Additionally ensure the clamping nuts are torqued to 44 Nm Remove...

Page 15: ...vil you must remove the three countersink clamping bolts using a 16 mm socket and extension If the bolt head turns hold it with a 6 mm Allen key Note Do NOT use the Allen key to turn the bolt turn only the nut Note Ensure the gap between the knives and the edge of the anvil is 3 mm If not then the anvil can be adjusted via the two adjustment bolts between the clamping bolts If the other side of th...

Page 16: ...me or after replacing the belts it is recommended to check the tension again after the first 5 hours of operation as the belt will stretch as it wears into the system Belt tension adjustment The belt tension can be adjusted by moving the M16 nyloc adjustment nut below the machined engagement block up or down the engagement thread You will need to use a 24 mm spanner to do so The belt tension will ...

Page 17: ...he four mounting bolts using a 13 mm spanner and moving the pump pulley up or down the slotted holes as per the image below The lower two bolts are best accessed from beneath the machine If the belt is damaged in any way contact Hansa for a replacement Greasing bearings pivot points Points that need to be greased are as follows as per the diagram on the following page 1 Two bearings on the rotor s...

Page 18: ...losed system therefore it should not become contaminated however if contamination is detected oil should be changed Use only a good quality brand 32 grade hydraulic oil Fill the hydraulic oil tank so that the oil level is at the line indicated by the cold oil level label to the left of the oil level indicator The level should be checked with the engine off while the oil is cold For any repair in t...

Page 19: ...t followed by the pulley 2 Remove two grub screws in the bearing 3 Remove M16 nuts and bolts bolting the bearing to the housing 4 Remove and replace bearing 5 When replacing the pulley ensure the rotor pulley is lined up to the engine pulley with a straight edge Ensure the grub screws are tightened evenly so the pulley is tightened evenly 6 The gap between the end of the sensor and the sensing pla...

Page 20: ...ease Knives check sharpen or replace Belt guarding remove and clean chip build up Drive belts tension check adjust Hydraulic pump belt tension check adjust Fan belt check Engine oil filter change Nuts bolts check torque Tires rims check Hydraulic system check Spring mounting check U bolts Brake fluid check Hydraulic oil filter replace Battery electrolyte level terminals check Engine fuel filter re...

Page 21: ...th 1575 mm Height 2060 mm Weight 1160 kg Engine Make model 42 HP Kohler air cooled Type of fuel Diesel Capacities Fuel tank 45 L Hydraulic oil tank 24 L Chassis Frame description 100 x 50 x 5 mm RHS Wheels 13 wheels Cutting System Disc speed 1800 RPM Disc diameter 650 x 25 mm Shaft diameter 50 mm Knives Two Feed System Feed opening 330 x 178 mm 13 x 7 Chipping capacity 178 mm 7 Feed table height 7...

Page 22: ...Decals Decal Description Location General machine safety and inlet chute safety Side of inlet chute Inlet chute safety Inside of inlet table Rotor engagement control Belt guard next to engagement arm Throttle control Below throttle lever Weekly service checks Housing wall ...

Page 23: ... M Manual OM 013 Revision E 23 10 19 Hansa Chippers 2019 21 Stop procedure Feed roller cover Start procedure Feed roller cover Outlet chute safety Outlet chute Service schedule Rotor cover back Fuel tank Fuel tank ...

Page 24: ...2019 22 Hydraulic oil tank Hydraulic oil tank Oil pressure bypass button Next to the oil pressure bypass button Feed roller motor safety Feed roller motor Feed roller motor safety keep clear Top face of feed roller cover Bonnet Do not open Top face of engine bonnet ...

Page 25: ...ansa C40 O M Manual OM 013 Revision E 23 10 19 Hansa Chippers 2019 23 Feed control bar Feed control bar Rotor cover safety Rotor cover Recommended oil fill level Aligned with 80 to the left of the gauge ...

Page 26: ...nty is available to domestic non commercial and commercial customers excluding commercial customers in the business of plant equipment hire All HANSA products that have not complied with the Extended Warranty registration and maintenance requirements are entitled to the Non Registered warranty period set out below Any authorised HANSA dealer is further authorised to repair or replace any part whic...

Page 27: ...u purchased your HANSA product Conditional Warranty This is a HANSA extended warranty period for products that are Purchased from an authorised HANSA Dealer Registered at the time of sale through the Hansa Chippers website www hansachippers com registration Serviced by a HANSA Dealer in accordance with the Hansa service schedule using genuine HANSA parts Meeting all other warranty requirements War...

Page 28: ...on operating procedures and techniques Safety Instruct owner operator on safety procedures Maintenance Explain the maintenance requirements and the importance of following the maintenance schedule to the owner operator Manual Emphasise the importance of reading and understanding the manual in full before initial operation of the chipper It is the retailers responsibility to ensure that this chippe...

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