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ELECTRICAL

ELECTRICAL CONTROL CENTER

The adjustable safety controls are separated from the
starting controls by means of a partition dividing the
control cabinet and individual access doors. The con-
trol box is further arranged with a dead-front panel
which covers all 

e x p o s e d  

electrical contacts and

terminals, to provide absolute safety for the operator.

Figure 6, Page 10, shows dead-front panel removed to
show internal controls and wiring.

FIELD WIRING

A.

B.

C.

D.

E.

F.

G.

Wiring should be done in accordance with all ap-
plicable codes and ordinances.

Three main power leads must be hooked up to the
unit power terminal block. Table 8, Page 16, gives
the recommended lead wire sizes for three conduc-
tors in a raceway for a normal installation.

Maximum voltage variation equals 10% of nameplate
value. Phase voltage unbalance must not exceed 2%.

A flow switch (FC)  is provided with the unit and
must be field wired across terminals as shown on
Diagrams 2 and 3, Pages 12 thru 15.

Refer to wiring diagrams provided with units for
specific wiring recommendations for each model.

Wiring Diagrams 2 and 3, Pages 12 thru 15, show
basic wiring and accessory circuits.

Always ground unit for safety.

FUSES AND CIRCUIT BREAKERS

The fuses and circuit breakers for the compressor,
condenser fan motor circuit and control circuit are
located in the control box. In addition, there are small
fuses for the compressor control circuit located in the
end of the compressor terminal box. Most local elec-
trical codes also require a disconnect switch in the
power supply, located within reach of the unit. In
many areas, the circuit breaker can be used in place
of a  disconnect switch. 

Check

 on local ordinances

covering  specific rcquircments.

CRANKCASE HEATERS

The compressors are equipped with crankcase heaters.

Some models have heaters installed externally below
the crankcase and others have heaters inserted into
the crankcase.

When the system is to be started up initially, the

crankcase heater power should be turned on before
starting the system for a time sufficient for all  rcfrig-
erant in the crankcase to be evaporated. This should
be a minimum of 4 hours, and preferably over night.
The crankcase should be up to approximately 80 F.
before the system is started, to minimize the possibil-
ity of lubrication problems or valve damage on start  up.

LOCKOUT-TIMER OPERATION 

( O p t i o n a l )

(Refer to Diagram 1)

A.

B.

C.

D.

E.

F.

G.

The desired time delay period is set by loosening
the nut at the actuator arm and adjusting the  arm

in relation to the calibrated dial. The nut is

tightened.

The sustained contact switch is closed. (Normally
closed R2 in Diagram 2, Page 13).

The clutch motor is energized through the closed
r1 contact. (The relay remains unenergized).

The motor drives the actuator arm and winds  up

the reset spring during the timed delay  period.

At the end of the delay period, the actuator arm
closes the r3 contact, energizing the r relay.

1. The r2 contact closes and holds the  r relay  in.

2. The r5 contact closes,  energizing  the load.
3. The r1 contact opens, de-energizing the motor.

The motor and actuator are reset by the reset

spring. The r3 contact opens up again since it
is actuated only by the actuator arm and is in-

dependent of the relay coil.

When the sustained contact switch is opened, the
r relay coil becomes deenergized. The r5 contact
opens up, de-energizing the load.

The timer is now ready for the next closing of the
sustained contact switch and timed delay period.

DIAGRAM 1 LOCKOUT-TIMER

(INTERNAL WIRING)

R 2  

    P A G E  

R3   R4 

 3 PAGE

L I N K A G E

 

Summary of Contents for Seasonpak PAB Series

Page 1: ...15 AUGUST 1967 FORM 206034Y INSTALLATION AND MAINTENANCE DATA MODEL PAB AIR COOLED WATER CHILLER 7 1 2 THRU 60 TONS INC 13600 INDUSTRIAL PARK BLVD P O BOX 1551 MINNEAPOLIS MINNESOTA 55440 PHONE 377 97...

Page 2: ......

Page 3: ...Lability not strictly in accordan further warranty is h this policy except to the extent that such in writing and signed by an official of Mc Quay for additional consideration n in accordance with an...

Page 4: ...charge for the job requirements see Table 6 Pages 8 and 9 Charge for specific units can be obtained f rom the nameplatc The McQUAY line of air cooled water chillers is de signed for outdoor applicatio...

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Page 8: ......

Page 9: ......

Page 10: ......

Page 11: ...s covering specific rcquircments CRANKCASE HEATERS The compressors are equipped with crankcase heaters Some models have heaters installed externally below the crankcase and others have heaters inserte...

Page 12: ......

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Page 17: ...Check to see that the water temperature thermo stat is installed in the entering water line The L thermostat well is to be full of heat conducting compound and the bulb must be secured with the retain...

Page 18: ...graph E B Turn pumpdown switches S3 and S4 to auto posi tion Check liquid sight glass ahead of expansion valve for proper refrigerant charge C Observe operation for several minutes noting un usual sou...

Page 19: ...or at the unit an impedance relay is incorporated in the control circuit Basically this type of control is centered around a relay with a high impedance holding coil connected in series with the basic...

Page 20: ...low side of the system and its purpose is to shut down the D E compressor at the end of the pumpdown cycle It will open at 35 psig and automatically reset at approximately 60 psig The control can be c...

Page 21: ...een switches Do NOT make any adjustments other than the dial as this is a preset precision control TO CHANGE THE SET POINT 1 2 3 Loosen the setscrews on the collar below the hex nut see Fig 7 Turn the...

Page 22: ...checked as follows A Make up a depth gauge for inserting through the adjusting nut opening and long enough to hit the CONTROLS B C D E bottom of the bellows section as indicated in the diagrams A piec...

Page 23: ......

Page 24: ...t the nuisance of water dripping from the lines If insulation is not of the self contained vapor barrier type it should be covered with a moisture seal Do not insulate piping until it has been tested...

Page 25: ...on chamber on the motor end of the compressor Shut off valves E F G VIEW FROM END OF COOLER STRAIGHT PIPE EE D x D x 1 are never installed in these control lines The compressor is pre charged with suf...

Page 26: ...or of the moisture indicator button is an indication of the dryness of the system and is ex tremely important when the system has been ser v i c e d Immediately after the system h a s been opened for...

Page 27: ...nto heavy duty steel tube sheets and s c a l e d by a cast steel refrigerant head B The water connection nozzles which enter and leave the shell are on the same side of the unit No special attention i...

Page 28: ...e s s d D i s c h a r g e s h u t o f f v a l v e p a r t i a l l y d O p e n v a l v e c l o s e d L o w D i s c h a r g e P r e s s u r e a F a u l t y c o n d e n s e r t e m p e r a t u r e r e g...

Page 29: ...A d j u s t t h e r m a l e x p a n s i o n v a l v e C o m p r e s s o r l o s e s o i l a L o c k o f r e f r i g e r a n t b E x c e s s i v e c o m p r e s s i o n r i n g b l o w b y a C h e c k...

Page 30: ...ng parts refer to the model number and serial number of with an explanation of the malfunctions and a descrip the unit as stamped on the serial plate attached to the tion of the replacement parts requ...

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