McQuay 5ACV 30 CR Installation Manual Download | Manualshive

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English

This manual provides the procedures of installation to ensure a safe and good standard of operation for the
chiller.
Special adjustments may be necessary to suit local requirements.

Before using the chiller, please read this instruction manual carefully and keep it for future reference.

INSTALLATION MANUAL

AIR COOLED CHILLER

MODEL

Part No.: R08019025671

HEAT PUMP

R410A

5ACV30CR / M5ACV030CR

5ACV55CR / M5ACV055CR

5ACV75CR / M5ACV075CR

IM-5ACVCR-0805(1)-McQuay

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WARNING

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Installation and maintenance should be performed by qualified person who are familiar with local code and
regulation, and experienced with this type of appliance.

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Summary of Contents for 5ACV 30 CR

Page 1: ...AIR COOLED CHILLER R410A INVERTER SERIES INSTALLATION MANUAL 2005 McQuay International Group MINI CHILLER Part Number R08019025671 Date AUGUST 2005 IM 5ACVCR 0805 1 McQuay...

Page 2: ......

Page 3: ...ACV 55 CR 1029 0 15 0 15 0 80 6 300 0 79 4 406 5 85 0 70 5 ELECTRICAL CABLE 982 9 882 9 452 0 70 0 50 0 724 9 281 5 36 5 WATER OUT WATER IN 1051 6 10 0 10 0 22 3 22 3 1010 0 81 4 283 3 50 0 147 3 94 2...

Page 4: ...fahrenquelle dar Jeglicher Kontakt mit diesen Stellen ist zu vermeiden Vorsicht Cuidado Los Bordes afilados y la superficie del serpent n pueden producir lesiones Evite tocarlos Avertissement Les bord...

Page 5: ...z nt lar i in periyodik denetimler gerekebilir Daha fazla bilgi i in l tfen yerel sat c n za dan n ESPA OL Informaci n importante en relaci n al refrigerante utilizado Este producto contiene los gases...

Page 6: ...o Il prodotto da smaltire verr locali Questa disposizione valida solamente i paesi dell U E Este producto esta sujeto a las Regulaciones del Equipamiento El ctrico y Electr nico en materia de desechos...

Page 7: ...v ELECTRICAL WIRING DIAGRAM PART NO 50 13 9 026086 Figure 1 5ACV 30 CR...

Page 8: ...vi PART NO 50 13 9 026087 5ACV 55 CR Figure 2...

Page 9: ...vii PART NO 50 13 4 083602 5ACV 75 CR Figure 3...

Page 10: ...viii Figure 4 HANGER HANGING BELT Figure 5 577 0 577 0 HANGER HANGING BELT 372 0 5ACV 30 CR 5ACV 55 CR 5ACV 75 CR 5ACV 55 CR 5ACV 75 CR...

Page 11: ...ix Figure 6 Figure 7 Figure 8 AIR FLOW AIR FLOW MIN 500 AIR FLOW 500 1500 500 AIR FLOW 500 1500 500 1000 100 50 50 500 1000 AIR FLOW AIR FLOW MIN 500 AIR FLOW AIR FLOW AIR FLOW AIR FLOW...

Page 12: ...x UNIT INSTALLATION 5ACV 30 CR Figure 9a Figure 9b 5ACV 55 CR 75 CR...

Page 13: ...koymay n VORSICHT Unsachgem e Handhabung des Ger ts bei der Installation kann zu Lecks Stromschl gen und Fehlfunktionen beim Ger t f hren Wenden Sie sich f r die Wiederinstallation oder f rs Abmontier...

Page 14: ...THERMOMETER GATE VALVE GATE VALVE BALANCING VALVE STRAINER CHECK VALVE MAKE UP VALVE BYPASS VALVE DIFFER ENT PRESSURE TYPE PRESSURE GAUGE GATE VALVE GATE VALVE BALANCING VALVE THERMOMETER FLEXIBLE GAT...

Page 15: ...WATER OUT WATER IN WATER PUMP EXPANSION TANK P EXV FILTER DRIER SUCTION ACCUMULATOR COMPRESSOR LIQUID RECEIVER BPHE WATER OUT WATER IN WATER PUMP EXPANSION TANK 5ACV 30 CR WATER REFRIGERANT CIRCUIT D...

Page 16: ...50Hz 5ACV 30 CR Figure 13 Figure 14 5ACV 30 CR 5ACV 55 CR 5ACV 75 CR AC TERMINAL BOX ISOLATOR FUSE E TB1 L2 L1 N L1 N 5ACV 55 CR 75 CR Figure 15 TB1 R S T N Power supply 415V 3Ph N 50Hz AC TERMINAL BO...

Page 17: ...please read this instruction manual carefully and keep it for future reference INSTALLATION MANUAL AIR COOLED CHILLER MODEL Part No R08019025671 HEAT PUMP R410A 5ACV30CR M5ACV030CR 5ACV55CR M5ACV055CR...

Page 18: ...3 TRANSPORTATION Use spreader bars or forklift to lift the unit to avoid damage to the panels Figure 3 provides the dimensions of the crate for lifting Avoid violent movements Do not remove crate unt...

Page 19: ...gure 10 An air vent must be installed at the highest position while a drainage plug at the lowest position of the water circuit After the leak test 0 6MPa open the air vent to release any air trapped...

Page 20: ...e for information purpose only They should be checked and selected to comply with the local national codes of regulations This is also subjected to the type of installation and conductors used The app...

Page 21: ...rarily cover the ends of the tubing prior to installation No additional charge of compressor oil only is permitted No refrigerant other than R410A is permitted Tools designed specifically for R410A on...

Page 22: ...functioning specification There is a 3 minute delay for the compressor and fan motor to restart default setting During defrosting fan motor is not running CONTROL OPERATION GUIDE The unit is equipped...

Page 23: ...mended that a routine maintenance of cleaning the coil surfaces to conducted because of dusty surroundings It is also recommended that regular checks on the water strainer to be conducted Change the w...

Page 24: ...e system is contaminated No water in the system Low water level in the system Check power supply Look for short circuit or grounded wires in motor windings Replace fuses and reset circuit breakers whe...

Page 25: ...ttentivement ce manuel et conservez le pour consultation future MANUEL D INSTALLATION REFROIDISSEUR DE LIQUIDE CONDENSATION PAR AIR MOD LE Part No R08019025671 POMPE CHALEUR R410A 5ACV30CR M5ACV030CR...

Page 26: ...Soulever l unit avec un palonnier ou un chariot fourche pour viter d endommager les panneaux La figure 3 indique les dimensions de la pallette pour le levage viter les mouvements brusques Ne pas retir...

Page 27: ...10 Un vent doit tre install sur la partie la plus haute et une vanne de purge sur la partie la plus basse du circuit d eau Apr s le test de fuite 0 6 MPa ouvrez l vent d a ration pour lib rer l air pi...

Page 28: ...ux r glementations en vigueur dans le pays concern Elles sont en plus fonction du type d installation et des conducteurs utilis s La plage de tension adapt e doit tre compar e avec les donn es inscrit...

Page 29: ...s extr mit s des tuyauteries avant l installation Il n est pas permis de rajouter de l huile dans le compresseur Aucun autre r frig rant que le R410A n est permis Garder des instruments seulement pour...

Page 30: ...entilateur r glage par d faut Pendant le d givrage le moteur du ventilateur ne tourne pas UNIT DE CONTR LE DES OP RATIONS L unit est quip e d un module de contr le microprocesseur Le module de contr l...

Page 31: ...et d eau Il est recommand d effectuer un nettoyage r gulier des surfaces du condenseur cause de la poussi re pour un fonctionnement efficace de l appareil Il est galement recommand d effectuer des con...

Page 32: ...de tension Moteur du ventilateur d fectueux R glage du thermostat trop lev Batterie condenseur sale Obstructions en entr e et sortie d air de l appareil Charge de R frig rant de l appareil insuffisan...

Page 33: ...bitte sorgf ltig dieses Anleitungshandbuch bevor Sie den K hler benutzen und bewahren Sie es f r zuk nftiges Nachschlagen auf MONTAGEANLEITUNG LUFTGEK HLTER K HLER MODELL Part No R08019025671 W RMEPUM...

Page 34: ...n So vermeiden Sie Sch den an den Paneelen In Abbildung 3 k nnen Sie die Abmessungen der Palette f r das Anheben sehen Vermeiden sie heftige Bewegungen Entfernen Sie die Palette erst dann wenn das Ger...

Page 35: ...10 zu installieren An der h chsten Stelle des Wasserkreislaufes muss ein Abluftstutzen und an der niedrigsten Stelle ein Drainagest psel angebracht werden ffnen Sie denAbluftstutzen nach dem Dichtigk...

Page 36: ...n Vorschriften und Bestimmungen abzustimmen Im weiteren sind diese abh ngig von der Installationsart und dem Leitungsquerschnitt Der geeignete Spannungsbereich sollte den Etikettdaten auf der Einheit...

Page 37: ...ehend die Enden priop des Schlauchs zu Installation zu bedecken Keine additonal Aufladung des Kompressor ls wird die Erlaubnis gehabt Kein ander refrigerant anders als R410A Werkzeuge ausdr cklich f r...

Page 38: ...ung W hrend des Abtauens ist der Ventilatormotor au er Betrieb F HRT STEUERBETRIEB Die Einheit ist mit einem Mikroprozessor Controller Board ausgestattet Der Mikroprozessor Controller dient dazu die T...

Page 39: ...wird empfohlen dass im Rahmen der Wartungsarbeiten aufgrund der staubigen Umgebung routinem ig die Rohrleitungsoberfl chen gereinigt werden Au erdem wird empfohlen den Wasserfilter regelm ig zu berpr...

Page 40: ...Ventilatorantrieb Thermostat zu hoch eingestellt K hlschlange des Kondensators schmutzig Luftzufluss oder Abfluss ffnung verstopft K hlmittel im Umlaufsystem ungen gend Ungleichm iger Luftfluss Wasser...

Page 41: ...l unit e conservarlo come riferimento futuro per tutto il periodo di vita della macchina MANUALE D INSTALLAZIONE CHILLER RAFFREDDATO AD ARIA MODELLO Part No R08019025671 POMPA DI CALORE R410A 5ACV30C...

Page 42: ...in modo da evitare danni ai pannelli La Figura 3 indica le dimensioni della gabbia per il sollevamento Evitare movimenti bruschi Non rimuovere la gabbia fino a quando non si trova nella posizione fin...

Page 43: ...a posizione pi alta e un tappo di scarico nella posizione pi bassa del circuito idraulico Dopo la prova di perdita 0 6MPa aprire la valvola di sfiato per rilasciare l aria intrappolata nel circuito id...

Page 44: ...alle leggi vigenti e ai regolamenti locali Inoltre dipendono dal tipo di impianto e dai conduttori utilizzati L intervallo di tensione idoneo deve essere confrontato con i dati della targa dell appar...

Page 45: ...refrigerante diverso da R410A permesso Utilizzare strumenti ed attrezzature specifici per R410A i Valvola di distribuzione e tubo flessibile di carica ii Rivelatore di perdita di gas iii Cilindro di...

Page 46: ...ritardo di 3 minuti impostazione predefinita Durante lo sbrinamento il ventilatore non in funzione CONTROLLO L unit dotata di un pannello di controllo a microprocessore Permette di verificare la temp...

Page 47: ...ante Per una corretta prestazione si consiglia di pulire le superfici della batteria alettata specie se l installazione effettuata in ambienti particolarmente polverosi sporchi Si consigliano regolari...

Page 48: ...Non c corrente d alimentazione Motore ventilatore difettoso Impostazione del termostato troppo elevata Batteria condensante sporca Ostruzioni all entrata e all uscita d aria dell impianto Refrigerante...

Page 49: ...strucciones detenidamente y gu rdelo como referencia para el futuro MANUAL DE INSTALACI N ACONDICIONADOR REFRIGERADO POR AIRE MODELO Part No R08019025671 BOMBA DE CALOR R410A 5ACV30CR M5ACV030CR 5ACV5...

Page 50: ...elevar la unidad y evitar da os a los paneles La Figura 3 muestra las dimensiones de la gr a para la elevaci n Evite movimientos violentos No retire la gr a hasta que est en su ubicaci n final Si es...

Page 51: ...ventilaci n de aire en la posici n m s alta y un tap n de drenaje en el punto m s bajo del circuito de agua Tras la prueba de fugas 0 6Mpa abre la salida de aire para que pueda eliminarse el aire del...

Page 52: ...fin de que cumplan con los c digos y reglamentos locales y o nacionales Tambi n est n sujetos al tipo de instalaci n y al tama o de los conductores El intervalo de tensi n debe ser constrastado con l...

Page 53: ...os finales de tuber a con tapones mientras se hace la instalaci n No se permite la carga adicional de aceite al compresor No se puede emplear ning n refrigerante m s que el R410A Herramientas espec fi...

Page 54: ...esta en marcha del compresor y del motor ventilador ajuste por defecto Durante el desescarche no funciona el motor ventilador GU A DEL SISTEMA DE CONTROL La unidad est equipada con una tarjeta de cont...

Page 55: ...circuito de agua Para el mejor rendimiento se recomienda un mantenimiento rutinario de limpieza de las superficies del serpent n Tambi n se recomienda comprobar con regularidad el filtro del agua C mb...

Page 56: ...da ado El ajuste del termostato demasiado alto Serpent n del condensador fr o Obst culo en la entrada o salida de aire del equipo Refrigerante insuficiente en el sistema Caudal de agua inadecuado Agu...

Page 57: ...English Part No R08019025671 ACOC R410A 5ACV30CR M5ACV030CR 5ACV55CR M5ACV055CR 5ACV75CR M5ACV075CR IM 5ACVCR 0805 1 McQuay...

Page 58: ...6 1 3 4 R410A 4 5 6 6 7 7 i v x 1 1 2 2 3 3 3 11 5 6 7...

Page 59: ...6 2 100 50 8 0 C 300 2 40 60 P 10 0 6 30 A 1 R410A 5ACV30CR 5ACV55CR 5ACV75CR 125 5 173 3 200 R410A 2 1 4 1 4 8 1 77 70 125 114 220 201 BSPT 1 1 1 BSPT 1 1 1 BSPT 1 2 1 2 1 2 5 5 5 3 3738 3738 6450...

Page 60: ...30 1 50 415 3 50 415 3 50 P A 36 25 40 2 10 10 10 3 5 5 2 1 5 1 5 1 5 B 1 R410A 5ACV30CR 5ACV55CR 5ACV75CR V ph Hz 230 1 50 400 3 50 400 3 50 V 220 240 380 415 380 415 A 21 0 21 0 21 0 FLA A 25 9 18 6...

Page 61: ...6 4 R410A R410A HFC ODP 0 A1 ARI R410A R32 50 R125 50 R410A R22 R410A R410A R22 R410A R410A i ii iii iv v vi R410A R410A R410A R410A R410A...

Page 62: ...6 5 MAIN BOARD CC H1 BOILER 4WV1 4WV2 BP H AU H PUMP FAN2 FAN1 R PHASE JP Y JDC SW2 SW1 JP6 JP5 JP4 JP3 JP7 JP14 JP10 JP9 JP8 JP2 JP11 JK3 JK7 JK4 JK1 JK2 JP13 1 2 3 4 3 c...

Page 63: ...6 6 1 3 2 CN8 CN2 CN5 4 3 1 2 A A A B B B 12V 12V 12V GND GND GND JP13 CN8 CN2 CN5 00 01 AHOBKA AHE A 1 2...

Page 64: ...6 7 BK H C 14 1 2 3 4 pa...

Page 65: ...nce l tfen bu kullan m k lavuzunu dikkatle okuyun ve gelecekte kullanmak i in So utucuyu kullanmadan nce l tfen bu kullan m k lavuzunu dikkatle okuyun ve gelecekte kullanmak i in So utucuyu kullanmada...

Page 66: ...minyum y zge bobin y zeyi yaralanma tehlikesine sebep olabilecek Keskin kenarlar ve al minyum y zge bobin y zeyi yaralanma tehlikesine sebep olabilecek potansiyellerdir potansiyellerdir potansiyeller...

Page 67: ...inden temiz suyun girmesini sa lay n ve pis suyu d ar atmak i in pompay al t r n Pompay 30 dakika al t rd ktan sonra s zgeci temizleyin Borular ve ekipman ba lad ktan sonra su devresini doldurun T m...

Page 68: ...m LRA Kilitli Rotor Ak m LRA Kilitli Rotor Ak m LRA Kilitli Rotor Ak m LRA A Pompa G c Giri i So utma Is tma Pompa G c Giri i So utma Is tma Pompa G c Giri i So utma Is tma Pompa G c Giri i So utma I...

Page 69: ...ilir R410A so utucusu R22 ile kar la t r ld nda rutubet tozundan daha kolay etkilenmektedir kurulum ncesinde t plerin ucunu ge ici olarak rtt n zden emin olun Daha fazla kompres r ya eklenmemelidir R4...

Page 70: ...n ve fan motorunun yeniden ba lamas i in 3 dakikal k bir gecikme vard r varsay lan ayar Buz zme s ras nda fan motoru al maz KONTROL LEM REHBER KONTROL LEM REHBER KONTROL LEM REHBER KONTROL LEM REHBER...

Page 71: ...deniyle tutarl bir performans i in bobin y zeylerinin temizlenmesi bak m n n d zenli olarak ger ekle tirilmesi tavsiye edilir Su s zgeci zerinde d zenli kontrollerin yap lmas da tavsiye edilir Kirli v...

Page 72: ...yok Sistemdeki su seviyesi d k G kayna n kontrol edin Motor sarg s nda k sa devre veya toprakl kablolar olup olmad na bak n Hata giderildi inde sigortalar de i tirin ve devre engellemecileri s f rlay...

Page 73: ...MEMO LE M MO MITTEILUNG PROMEMORIA EL MEMOR NDUM NOT NOT NOT NOT NOT...

Page 74: ...MEMO LE M MO MITTEILUNG PROMEMORIA EL MEMOR NDUM NOT NOT NOT NOT NOT...

Page 75: ......

Page 76: ...kmalen der in dieserAnleitung beschriebenen Ger te bleiben dem Hersteller jederzeit vorbehalten Nel caso ci fossero conflitti nell interpretazione di questo manuale o delle sue stesse traduzioni in al...

Page 77: ...bzU w W eOKJ W M uJ X U WG W Q UN H WL d w VO J c dO H w UF b o UF s X w UM u u UH u W rOLB q bF o lMB kH...

Page 78: ......

Page 79: ...A bI U e sJ1 WOzUIK dz b qD WL UH U H nK f U H U qB V b u n u WO d W u C dO WD UC bI U e h UHK w w WOzU dNJ dz b dB s Y OKB bM dz b l U j b r uH b d WOzU dNJ O u lOL W b UJ h qDF UN b UN K U q WO W ON...

Page 80: ...B B B 12V 12V 12V GND GND GND JP13 CN8 CN2 CN5 lMB VO d W uK 5 WK b qO u WJ LCD 5 PCB qO u WJ A jI WO Ozd W uK b u W uK LCD b u PCB dOGB d W UO UL U 5K R U uI V 1 J s u u N u W v e u b q b W B O U W...

Page 81: ...qOGA U rJ qO W UO o d s W uEM d W vK dDO K oO Z UF u dDO 0 b u oO Z UF dDO W uK e b u p U XO q b w u qLF w b u d W XO d U q b U d W vK dDO W b d U d WO U dJ dDO W U vK s dI XO dOG W d sJ1 WOJK W bO dD...

Page 82: ...bF d WDO R410A s e s WK u d H V d uNK X POE uN s W u d UB tMJ1 U uJ VO U w wI b d U R410A b d U s d W uN W u d U G U d Q R22 WOKL q s X R qJA VO U U UN WODG s b Q VBM WD UC X e w U s A U L dO d b d U...

Page 83: ...vB dL UO A 21 0 21 0 21 0 q UJ qL UO FLA A 25 9 18 6 18 3 qHI b UO LRA A W CLK bI q W b b d 200 700 750 750 UN w u w q OJ U r uH U U U U U UC c W u Q WOK dHA l o u YO U UO UNB V jI dG b w WMO rOI c u...

Page 84: ...5 b BM U d bF U dz s l u qH w n dB f U uJ ULMO l u vK w W uN W VB V MPa W U dz w u uN W uN G U q b s d nOEM U E a u U n dB W C q WIO b W C qOGA bF UHB n w uC UM uJ U bM b u qGA q UH j d w uC u b s b...

Page 85: ...oI uKO s d b uK WF qLF dC s U l qJA U u u UL VO J c l WI d WF WHO qLF WO U W uK W uKF W uK nKLK oOKF WHO W e W b s b Q OK b u UIKD rI l u w UNF q W u s b Q K b u W d b Q VBM l u UOM q R UI h d qO u VB...

Page 86: ...M5ACV030CR 5ACV55CR M5ACV055CR 5ACV75CR M5ACV075CR IM 5ACVCR 0805 1 McQuay d c s uM c l d wK rOEM dHA vK s rN b s c 5B 5OMH q s W UOB VO d WOKL d V eN d qOGA dG bO s UOF ULC VBM d VO J c bI WOK U KD...

Page 87: ...WOzU dNJ bI N e d 5ACV 30 CR qJA qJA 5ACV 30 CR 5ACV 55 CR 5ACV 75 CR AC d UO K w dD bMB U WL U E TB1 L2 L1 N L1 N 5ACV 55 CR 75 CR qJA TB1 R S T N u X u eN WOzU dNJ bI N e d AC d UO K w dD bMB U WL U...

Page 88: ...xi P EXV d nH L UB l WD UC s A UF BPHE U d U q b U W C U e e P EXV d nH L UB l WD UC qz u rK BPHE U d U q b U W C U e e 5ACV 30 CR b d U U dz jD 5ACV 55 CR 75 CR b d U U dz jD qJA qJA...

Page 89: ...W UF b W d nK b nK jGC u WK u UL jGC UOI UL w u UL w u W u UL d UM q U l u w u UL n dB K iH M W uN W l u vK w VBM uN W UF b W d nK b UL w u d w u UL w u UL W u UL UHB UL u UL qO u nK jGC u WK u UL jG...

Page 90: ...ix tO M b u qL u WOzU dNJ W bB uCM V sJ1 VBM UM w b u W UM u b u l VBM q pKO u qB t d uN u q b w a dOGB lDI l U q W d U q b tOK u lC dOGB d vK oK...

Page 91: ...viii 5ACV 30 CR qJA a qJA b 5ACV 55 CR 75 CR b u VO d...

Page 92: ...vii qJA qJA qJA uN U d v b uN U d uN U d uN U d uN U d b v uN U d uN U d uN U d uN U d uN U d...

Page 93: ...vi qJA oOKF oOKF e qJA oOKF oOKF e 5ACV 30 CR 5ACV 55 CR 5ACV 75 CR 5ACV 55 CR 5ACV 75 CR...

Page 94: ...v 50 13 4 083602 e r 5ACV 75 CR qJA...

Page 95: ...iv 50 13 9 026087 e r 5ACV 55 CR qJA...

Page 96: ...iii 50 13 9 026086 e r qJA 5ACV 30 CR wzU dNJ pOK jD...

Page 97: ...O M tO M tO M tO M tO M w d WKLF b d U uB WLN U uKF w U G c oKD u uO u u d w UDG uKH w U XO U vK Z M u u b d U u R410A R407C WLO GWP 1975 1652 5 W d uB u UE GWP WLO w UF d WO UJ b u r W OH vK WMO b d...

Page 98: ...i 5ACV 30 CR 5ACV 55 CR U dNJ q U U d U q b q b U U d UF _ wDOD r d...

Page 99: ......

Page 100: ...dOG e d b d b u WK K R410A VO d VO dOG d W uL e r R08019025671 a U AUGUST 2005 IM 5ACVCR 0805 1 McQuay 2005 McQuay International...

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