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KAIROS

 USER MANUAL

p.21

ANOMALY CODE

 

DESCRIPTION

0001

PROBLEM COMMUNICATING WITH BATTERY. BATTERY STATUS DATA MAY BE DISPLAYED INACCURATELY. CHECK THAT THE WIRING AND CONTACTS OF THE 

BATTERY ARE CONNECTED CORRECTLY AND INTACT.

0101

COMMUNICATION PROBLEM BETWEEN DRIVE AND HMI. CHECK THAT THE WIRING IS CONNECTED CORRECTLY AND INTACT.

0104

SPEED SENSOR NOT DETECTED. CHECK THAT THE ALIGNMENT BETWEEN THE MAGNET AND THE SPEED SENSOR IS CORRECT. CHECK THAT THE SPEED 

SENSOR IS INSTALLED AND CONNECTED CORRECTLY.

0105

NON-COMPLIANT TORQUE TRANSDUCER SIGNAL. THE TORQUE TRANSDUCER SIGNAL HAS AN ANOMALY. LOW POWER OPERATION.

0106

OFFSET TORQUE TRANSDUCER NOT COMPLIANT. THE TORQUE TRANSDUCER SIGNAL HAS AN ANOMALY.

0801

ANOMALY TO MOTOR ROTATION SENSORS. 

0802

PEDAL ROTATION SENSOR ANOMALY.

0804

EXCESSIVE DRIVE TEMPERATURE. THE TEMPERATURE SENSOR HAS DETECTED A TEMPERATURE ABOVE THE THRESHOLD OF DANGER.

0805

EXCESSIVE ENGINE TEMPERATURE. THE ENGINE HAS REACHED A TEMPERATURE ABOVE THE DANGER THRESHOLD.

0806

NON-COMPLIANT PERIPHERAL BUS VOLTAGE.

808

LOCKED ROTORS. THE ENGINE FAILED TO START DUE TO A MECHANICAL BLOCKAGE OR A PROBLEM WITH THE INTERNAL WIRING OF THE DRIVE UNIT.

0809

THE BATTERY VOLTAGE IS HIGHER THAN THE MAXIMUM ALLOWED.

0810

NON-COMPLIANT CURRENT SENSOR SIGNAL.

0811

THE DRIVE DETECTED AN OVERCURRENT.

1101

COMMUNICATION PROBLEM BETWEEN HMI AND DRIVE. CHECK THAT THE WIRING IS CONNECTED CORRECTLY AND INTACT.

1102

A BUTTON PANEL IS LOCKED IN THE PRESSURE POSITION.

Summary of Contents for KAIROS 27,5

Page 1: ...K A I R O S 2 9 K A I R O S 2 7 5 U S E R M A N U A L K A I R O S ...

Page 2: ...terface 14 3 6 1 General screen composition 14 3 7 On board computer mode 15 3 7 1 Race mode 15 3 7 2 Summary mode 16 I N D E X 3 8 Walking assistance mode 17 3 9 Menu 18 3 9 1 Screen brightness 19 3 9 2 Change language 19 3 9 3 Units of measurement 19 3 9 4 Weight 20 3 9 5 Gender 20 3 10 Error code 20 3 10 1 Troubleshooting 22 3 11 Battery 23 3 11 1 Charge status 23 3 11 2 Battery installation re...

Page 3: ...eral 36 8 2 Daily maintenance and checks 36 8 2 1 Control of nameplates and pictograms 36 8 2 2 Wheel control 36 8 2 3 Brake operation control 36 8 3 Weekly maintenance and checks 37 8 3 1 Washing and cleaning 37 8 3 2 Lubrification and chain tension control 37 8 3 3 Frame and bolt control 37 8 4 Monthly maintenance and checks 38 8 4 1 Derailleur control and adjustment 38 9 TECHNICAL ASSISTANCE AN...

Page 4: ...s manual being automatically updated 1 2 Support For any inconvenience or request for clarification contact the authorized dealer who has competent and specialized per sonnel as well as specific equipment and original spare parts 1 3 Graphic form of security warnings To identify the security messages in this manual the following graphic signal symbols will be used They have the function of attract...

Page 5: ...ns and safety requirements contained in this manual exempts the man ufacturer from any liability If the maintenance of the pedal assisted bicycle is carried out in a manner that does not comply with the instructions provided with non original spare parts or in any case in such a way as to compromise its integrity or modify its charac teristics the manufacturer will be relieved of any liability inh...

Page 6: ...e operators must be equipped with the necessary accident prevention equipment The tools used for maintenance must be suitable and of good quality Do not use gasoline or flammable solvents as detergents but always use non flammable and non toxic solvents Limit as much as possible the use of compressed air for cleaning max 2 bar and protect yourself with glasses with side guards Never use open flame...

Page 7: ...st the height of the saddle using the screw placed in the collar Ref A Figure 1 Check that the mechanism is tightened before testing the seat and using the medium Do not tighten the collar screw Ref A Figure 1 beyond the maximum value of 8 Nm Do not lift the saddle beyond the limit sign placed in the tube Ref B Figure 1 GUARDS It is strictly forbidden therefore to modify or remove the guards contr...

Page 8: ... not have the skills contact the authorized dealer 2 6 2 Pedal mounting Right Pedal it is identified by the letter R marked on its pin For pedal mounting screw by turning the pin clockwise Fig ure 2 Left pedal it is identified by the letter L marked on tis pin For pedal mounting screw by turning the pin counterclockwise figure 2 FIG 2 ...

Page 9: ...n electric motor whose intervention takes place only in conjunction with the pedaling and gradually stops as the speed of the vehicle approaches 25 km h and then stops completely at that speed For the management of the assistance system there is a special control located next to the left knob on the handlebar On the right side of the handlebar there is a control system for gear selection INCORRECT...

Page 10: ...SION WITH ADJUSTMENT CRANK SET 36 TEETH REAR DERAILLEUR DEORE SHIFTERS 11 SPEEDS BRAKES SHIMANO BR M315 HYDRAULIC WHEELS SHIMANO ANT Ø 180 mm POST Ø 180 mm TYRES 29 2 60 27 5 2 60 SADDLE SADDLE ITALIA X3 PEDALS RIGHT HANDED AND SINISTER STEEL IN POLYMER MATERIAL MOTOR CENTRAL OLI SPORTS 85 NM BATTERY PHYLION BN 18 14 Ah 504 Wh SPEED MAX ASSISTANCE 25 KM H DISPLAY LCD POWER LEVELS 5 WEIGHT 22 KG ...

Page 11: ...located near the wheel hubs The right le ver controls the rear brake the left one the front brake the braking action is proportional to the force applied on the lever 3 4 Speed change The pedal assisted bicycle has an 11 speed gearbox with the sprockets positioned on the rear wheel hub selectable by means of the opposing levers located at the base of the right knob The indicator Ref E Figure 3 at ...

Page 12: ...ppears or press the OFF button on the battery If the E Bike is not used for a variable time depending on the type of battery the system will automatically turn off button Short pressure 1 second prolonged pressure 2 seconds H power Allows you to Scroll through the Home from one Main Screen to another Scroll between Home and Menus confirm the action during the changes Allows you to Turn the display...

Page 13: ...n 0 the engine is switched off 3 5 3 Activate support The engine is activated and is deactivated immediately if the pedaling ceases The power of the engine depends on the force impressed on the pedals according to a multiplicative factor depending on the level of assistance selected ATTENTION FIG 5 Multiplicative factor for each level of care LEVEL 0 MULTIPLICATIVE FACTOR 0 ENGINE NOT ACTIVE LEVEL...

Page 14: ...he Menu section holding down the UP DOWN keys for 2 at the same time 3 6 1 General screen composition The screens in the Home section differ from each other in the type of information display Figure 4 1 1 BATTERY CHARGE STATUS PERCENTAGE 2 E BIKE CURRENT SPEED IN KILOMETERS HOURS KM H 3 POWER GRAPHIC DISPLAY TOP BAR ENGINE POWER LOWER BAR CYCLIST POWER 4 LEVEL OF ASSISTANCE REF 3 5 4 5 NAVIGATION ...

Page 15: ...OWER Indicates the instantaneous power de livered by the motor in watts w 2 CYCLIST POWER Indicates the instantaneous power ex pressed by the cyclist in watts w 3 POWER DISPLAY Graphic display of the upper bar power engine power lower bar cyclist power 4 ENERGY CONSUMPTION Indicates the average energy consump tion in watt hours per kilometer Wh km calculated since the last zeroing This data allows...

Page 16: ... hour km h detected since the last reset 4 Indicates the average energy consumption in watt hours per kilometer Wh km calculated from the last reset 5 Indicates the energy consumed by the cyclist in kilocalories kcal since the last reset 6 Indicates the total distance traveled by the eBike in kilometers km Non resettable value 3 7 2 Summary mode It is the sixth screen of the home section This scre...

Page 17: ...utton ref G in Figure 5 The engine will activate and the appropriate warning will be displayed on the display The engine will shut down in the following cases Release of the DOWN button Ref G in Figure 5 Speed greater than 6km h Locking the e bike wheel NOTE By selecting the assistance level 0 the motor is completely disabled and it is not possible to use the walking as sistance function Attention...

Page 18: ...pressing the UP DOWN buttons Ref F G Figure 5 for two seconds you can open the menu screen From any screen by holding down the POWER button for 2 you can return to the last Home screen displayed Once inside you can move in the menu with the UP and DOWN buttons and press POWER as send Attention Before pressing the F and G keys at the same time Figure 5 position yourself firmly on the bike and apply...

Page 19: ...e UP and DOWN keys to scroll through the available items The selected value is highlighted in the center in the white row Figure 4 7 3 9 3 Units of measurement From this screen you can select the unit of measurement with which they are calculated Instantaneous speed Average speed Average consumption Lap distance Total distance Use the UP and DOWN keys to scroll through the available items The sele...

Page 20: ...g of the eBike The value has the sole purpose of making the calculation of calories counted Use the up and down keys to scroll through the available items The se lected value is highlighted in the center in the white line Figure 4 10 3 10 ERROR CODE In the event of an anomaly the system reports the problem to the user by displaying a danger icon combined with a 4 character code which allows you to...

Page 21: ...T TORQUE TRANSDUCER NOT COMPLIANT THE TORQUE TRANSDUCER SIGNAL HAS AN ANOMALY 0801 ANOMALY TO MOTOR ROTATION SENSORS 0802 PEDAL ROTATION SENSOR ANOMALY 0804 EXCESSIVE DRIVE TEMPERATURE THE TEMPERATURE SENSOR HAS DETECTED A TEMPERATURE ABOVE THE THRESHOLD OF DANGER 0805 EXCESSIVE ENGINE TEMPERATURE THE ENGINE HAS REACHED A TEMPERATURE ABOVE THE DANGER THRESHOLD 0806 NON COMPLIANT PERIPHERAL BUS VOL...

Page 22: ...TERY APPROX IS SUFFICIENT THE DISPLAY DISPLAYS AN ERROR MESSAGE THE SYSTEM DETECTED AN ANOMALY DEPENDING ON THE TYPE OF ANOMALY THE ENGINE MAY BE DEACTIVATED OR OPERATE AT REDUCED POWER FOR MORE DETAILS REFER TO CHAPTER 3 10 THE DISPLAY GLASS IS FOGGED FOLLOWING SUDDEN CHANGES IN ENVIRONMENTAL CONDITIONS CONDENSATION IS POSSIBLE INSIDE THE GLASS CONDENSATE WILL DISAPPEAR AS A RESULT OF TEMPERATURE...

Page 23: ...urning on the assistance system at the bottom of the battery there is a button Ref I Figure 6 that allows through 5 LED lights Ref L Figure 6 to display the charge status FIG 6 3 11 2 Battery removal installation To remove the battery make sure the assistance system is turned off and do the following 1 Insert the battery lock unlock key into the appropriate lock at the top left of the frame in the...

Page 24: ...ithout the unlock key remove it if inserted 2 Align the battery above the oblique pipe of the frame by first matching the electrical connector Ref O Figure 8 3 Carefully insert the battery into the frame until you hear the closing click of the lock At this point the battery is already automatically blocked FIG 8 1 2 3 ...

Page 25: ...ropriate plug at the bottom of the battery 4 Connect the battery charger to a power outlet 230 V 50 Hz and charge the battery for as long as necessary ATTENTION CHARGER Always connect the plug to the bat tery first and then the battery charg er to the power outlet FIG 9 3 11 4 Troubleshooting ATTENTION TROUBLESHOOTING In the event that the assistance system does not activate even if the battery is...

Page 26: ...the forks In particular it is possible to vary the preload of the forks by rotating the lever in the upper left part Ref Q Figure 10 1 according to the characteristics of the user and the terrain The blue lever positioned at the top right Ref P Figure 10 1 instead allows you to block the compression effectively forming the suspension from cushioned too Rigid In addition it is possible to adjust th...

Page 27: ...sisted bicycle can be used outdoors in the absence of adverse weather conditions rain hail snow strong wind etc Maximum permissible temperature 40 C Minimum permissible temperature 0 C Maximum permissible humidity 70 The environment of use may have an asphalted bottom or with not excessively high roughness In addition the place of use must be illuminated by the sun or by artificial lights in such ...

Page 28: ... a passenger Ride the pedal assisted bicycle in areas where there is a danger of explosions Ride the pedal assisted bicycle in the presence of adverse weather conditions heavy rain hail snow strong wind etc Carrying a passenger in addition to the driver Ride the pedal assisted bicycle under the influence of alcohol or drugs Ride the pedal assisted bicycle if your weight is higher than allowed Char...

Page 29: ...hieved by binding it with bands or anchor cables in good condition In this regard coupling devices must be installed so as not to damage the frame and other parts of the bicycle The manufacturer is not liable for breakages due to lifting and or transporting the ped al assisted bicycle after delivery CRUSHING AND IMPACT During lifting extreme caution should be exercised to avoid damage to people an...

Page 30: ...en charging is complete always disconnect the plug from the mains first and then the plug from the battery Always recharge the battery completely Always use the original supplied power supply Do not leave the battery charging for more than 8 hours Always recharge in a ventilated environment Do not recharge the battery in too hot environments Do not recharge the battery in the vicinity of flammable...

Page 31: ...Immediately activate all meas ures to carry out a proper repair and if necessary contact the authorized dealer or an authorized workshop Do not inflate the tyres beyond the permissible value reported by the maker in the side surface of the same 6 2 Preliminary functional checks Before each use the driver must ensure the safety status of the pedal assisted bicycle Therefore perform the following in...

Page 32: ...tioned in the most comfortable configuration for the rider for complete control of the bike Otherwise before departure act on the systems for adjusting the position of the saddle For more information on the regulation please refer to section 2 6 DANGER IMPORTANT WARNING Check that the minimum insertion mark B is not visible FIG 1 ...

Page 33: ... side of the fork Ref Q Figure 10 1 to vary the stiffness of the same The blue lever positioned at the top right Ref P Figure 10 1 instead allows you to block the compression effectively transforming the suspension from cushioned too rigid In addition it is possible to ad just the return speed of the suspension itself through the rotation of the red knob located in the lower right part of the fork...

Page 34: ... it was designed for Use the bike only in the manner and intended uses described in this manual Never ride the pedal assisted bicycle with disassembled parts The pedal assisted bicycle cannot be used on very wet icy or slippery surfaces Avoid very uneven surfaces and obstacles Ride with both hands on the handlebars Replace worn and or damaged parts Possibly if necessary have it checked by authoriz...

Page 35: ...verturning the vehicle It is very danger ous to brake when cornering you may lose control of the bike 7 1 Use of the bicycle Before using the pedal assisted bicycle in places open to traffic it is advisable to familiarize yourself with the behavior of the vehicle The first uses must be made in private environments away from traffic other cyclists or obstacles of any kind The driver must adapt the ...

Page 36: ...attery charger and the bicycle resting in a stable manner taking advantage of special support elements DANGER 8 2 Daily maintenance and checks 8 2 1 Control of nameplates and pictograms Check the legibility and presence of the CE plate and the warning stickers applied to the body of the bicycle 8 2 2 Wheel control Through the special inflation valve on the rims check the inflation pressure of the ...

Page 37: ...recautions It is absolutely forbidden to direct jets of pressurized water towards the electrical parts the motor and the battery for which sponge washing is recommended Before starting the pedal assisted bicycle dry completely with low pressure compressed air and check that there is no residual moisture left on the electrical components 8 3 3 Frame and bolt control The load bearing frame of the pe...

Page 38: ...he lower and upper limit switches of the gearbox Turn the two screws Ref U T Figure 12 so that the chain does not come out The chain displacement device must be in line with both the larger and smaller gear Ref Figure 13 To prevent damage to the gearbox it is recommended not to ex ert too much pressure on the pedals while changing gear So avoid changing when making an effort or driving on a slope ...

Page 39: ...ions must be carried out Repair it in a dry and airy place Perform a general cleaning of the pedal assisted bicycle Remove the battery from the seat and store it in the appropriate storage site fully charged and recharge it regularly Leave the bike on a special support Protect exposed electrical contacts with antioxidant products Grease all surfaces not protected by paints or anti corrosion treatm...

Page 40: ...ters Subdivide the materials according to their nature commissioning specialized companies authorized to dispose of in ac cordance with the provisions of the law 11 DISPOSAL OF COMPONENTS AND MATERIALS ATTENTION DISPOSAL OF MATERIALS The disposal of packaging waste and vacuumed dust of the replaced parts of the pedal assisted bicycle as a whole at the end of its expected life must be carried out i...

Page 41: ...e serial number and the photograph of the proof of purchase of the authorized retailer The serial number is printed on the plate applied on the straight tube of the bicycle at the bottom bracket Claims must be made through an official retailer by presenting the original tax document receipt or invoice and printing of the confirmation of activation of the warranty that you will receive gradually e ...

Page 42: ... parts for repair and replacement EXCLUSIONS Normal wear and tear on parts subject to it such as tires chains brakes cables and gear wheels in situations where there are no groups or material defects Bicycles assisted by an unauthorized MBM distributor Changes from the original packaging Use of the bike for abnormal activities such as competition and or commercial activities or for purposes other ...

Page 43: ...M B M S r l Unipersonale Via Emilia Levante 1671 73 75 47521 Cesena FC Tel 39 0547 300364 Fax 39 0547 304326 Email info mbmbike it W W W M B M B I K E I T ...

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