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1994 

Mazda 

626/MX-6 

Workshop 

Manual 

FOREWORD 

A thorough familiarization with this manual 

is important for proper repair and maintenance. 

It should always  be kept in a handy place for 

quick and  easy  reference. 

The contents of this manual , including draw­

ings and  specifications,  are the latest  availa­

ble  at  the  time  of  printing.  As  modifications 

affecting repair or maintenance occur, relevant 

information supplementary to this volume will 

be  made  available  at  Mazda  dealers.  This 
manual  should  be kept u p-to-date. 

M azda Motor Corporation reserves the right 

to alter the specifications and contents of this 

manual without obligation or advance notice. 

WARRANTY 

The manufacturer's warranty on M azda ve­

hicles and engines can be voided if improper 

service or  repairs are performed  by  persons 

other  than  those  at  an  Authorized  Mazda 

Dealer. 

APPLICATION. 

Mazda  Motor Corporation 

HIROSHIMA,  JAPAN 

This manual is applicable to vehicles beginning 

with the Vehicle Identification  Numbers (VIN) 

shown  on the following  page. 

CONTENTS 

Pre-Delivery  I nspection  and 

Scheduled  Maintenance 

Engine 

Lubrication 

System 

Cooling 

System 

Fuel  and  Emission 

Control  Systems 

"Refer  to  the  1 994  S2S/MX-S  Body  Electrical  Trouble­

shoot i n g   M a nua l  (Form  N o . 1 3 5 9 - 1 0-9 3 G ,   Part 
No.9999-95-084F-94) for servicing of the  body electrical 
components. 

© 

1993 Mazda  M otor Corporation 

Printed  In  the  U.S.A.  (S/93 )  
Part  N o .  9999·95·0 1 9 5·94 

Summary of Contents for 626 1994

Page 1: ......

Page 2: ...d be followed to reduce the risk of injury and the risk that improper service or repair may damage the vehicle or render it unsafe It is also important to understand that the Warnings and Cautions are not exhaustive It is impossible to warn of all the hazardous consequences that might resultfrom failure to follow the procedures The procedures recommended and described in this manual are effective ...

Page 3: ...nts of this manual without obligation or advance notice WARRANTY The manufacturer s warranty on Mazda ve hicles and engines can be voided if improper service or repairs are performed by persons other than those at an Authorized Mazda Dealer APPLICATION Mazda Motor Corporation HIROSHIMA JAPAN This manual is applicable to vehicles beginning with the Vehicle Identification Numbers VIN shown on the fo...

Page 4: ...VEHICLE IDENTIFI CATION NUMBER S VIN 626 1YV GE22C R5 1 00001 1YV GE22D R5 1 00001 MX 6 1 YVGE31 C R5 1 00001 1 YVGE31 D R5 1 0oo01 ...

Page 5: ...VEHICLE GI 1 1 PREPARATION OF TOOLS AND MEASURING EQUiPMENT GI 1 1 SPECIAL TOOLS GI 1 1 REMOVAL OF PARTS GI 1 1 DISASSEMBLY GI 1 1 REASSEMBLY GI 1 2 ADJUSTMENTS GI 1 3 RUBBER PARTS AND TUBING GI 1 3 HOSE CLAMPS GI 1 3 TORQUE FORMULAS GI 1 3 VISE GI 1 3 ELECTRICAL TROUBLESHOOTING TOOLS GI 1 4 TEST LIGHT GI 1 4 JUMPER WIRE GI 1 4 VOLTMETER GI 1 4 OHMMETER GI 1 4 ELECTRICAL PARTS GI 1 5 BATIERY CABLE...

Page 6: ...ary wear protective clothing Soiled clothing particular ly those soiled with used oils and greases containing lead should be cleaned at regular intervals 4OUGIX Q02 JACKING POSITIONS Warning Improperly jacking a vehicle Is dangerous_ The vehicle can slip off the jack and cause serious Injury Use only the correct front and rear jacking positions and block the wheels Use safety stands to support the...

Page 7: ...e Connect anexhaust gas ventilation unit Coolthe exhaust pipes w h afan Keep the area around the vehicle uncluttered Watch the water temperature gauge 46UGIX 1Q COMPRESSED AIR When using compressed air to clean or remove parts Wear protective eyewear Hold arag over the opening to prevent parts from shooting out Take precautions so that people around you are not struck byflying debris 46UGIX lI GI ...

Page 8: ...d SSTs for the service operation It is best to gather all necessary SSTs before beginning work Example MANUAL STEERING PREPARATION SST 490118850C Puller ball JOInt REPAIR PROCEDURE removal 01 lie rod end 1 Most repair operations begin with an overview illustration It identifies the components shows how the parts fit together and describes visual part inspection If a damaged or worn part is found r...

Page 9: ... splines and teeth lor wear or damage AdlUstmentof he hi page M 22 A M 1 The numbers D etc refer to part identification and servicing procedures 2 Units are in N m kgf m ft lbf unless otherwise specified SYMBOLS 46UGIX OI5 There are six symbols indicating oil grease and sealant These symbols show the points of applying such materials during service Symbol Me aning Kind Apply oil Ne w engi ne oil o...

Page 10: ...ive pressure Positive pressure Resistance Torq ue Vol ume GI 6 A ampere V volt W wan mm mi lli metres in inches kPa kilo Pascal mmHg mili metres of mercury inHg inches of mercury kPa kilo Pascal kgf cm kilogram force persquare centimetre psi pounds per square inch o ohm N m Ne wton metre kgf m kilogram force permetre kgf cm kilogram force per centimetre Ib foot pounds in lb inch pounds L l itre US...

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