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GI 

HOW  TO  USE  THIS  MANUAL 

HOW TO 

USE 

THIS 

MANUAL 

ADVISORY  MESSAGES 

You'll find several 

Warnings,  Cautions, 

and 

Notes 

in  this manual . 

Warning 

• 

Warning  Indicates a  situation  In which serious  Injury  or death  could  result  If the warning 

is  ignored . 

Caution 

• 

Caution  indicates a  situation  in  which  damage to the vehicle could result  if the caution Is 

ignored . 

Note 

• 

Note 

provides  added  information  that  will  help you  to complete a  particular  procedure. 

46UGIX.Q

1 2  

PREPARATION 

This points out  the  needed SSTs for  the service operation. It is best to gather all  necessary SSTs before 

beginning work. 

Example: 

MANUAL  STEERING 

PREPARATION 

SST 

490118850C 

Puller. 

ball 

JOInt 

REPAIR  PROCEDURE 

removal 

01 

lie 

rod 

end 

1. 

M ost  repair operations begin with  an  overview illustration.  It identifies the  components,  shows  how  the 
parts fit together, and describes visual part inspection.  If a damaged or worn part is fou nd, repair or re­

place  it  as  necessary. 

2. Expendable parts, tightening torques, and symbols for oil, grease, and sealant are shown in the overview 

illustration . 

3.  Pages related to service procedu res are  shown u nder the  illustration. Refer to this i nformation when ser­

vicing the  related  part. 

46UGIX

.Q1

GI-4 

Summary of Contents for 626 1994

Page 1: ......

Page 2: ...d be followed to reduce the risk of injury and the risk that improper service or repair may damage the vehicle or render it unsafe It is also important to understand that the Warnings and Cautions are not exhaustive It is impossible to warn of all the hazardous consequences that might resultfrom failure to follow the procedures The procedures recommended and described in this manual are effective ...

Page 3: ...nts of this manual without obligation or advance notice WARRANTY The manufacturer s warranty on Mazda ve hicles and engines can be voided if improper service or repairs are performed by persons other than those at an Authorized Mazda Dealer APPLICATION Mazda Motor Corporation HIROSHIMA JAPAN This manual is applicable to vehicles beginning with the Vehicle Identification Numbers VIN shown on the fo...

Page 4: ...VEHICLE IDENTIFI CATION NUMBER S VIN 626 1YV GE22C R5 1 00001 1YV GE22D R5 1 00001 MX 6 1 YVGE31 C R5 1 00001 1 YVGE31 D R5 1 0oo01 ...

Page 5: ...VEHICLE GI 1 1 PREPARATION OF TOOLS AND MEASURING EQUiPMENT GI 1 1 SPECIAL TOOLS GI 1 1 REMOVAL OF PARTS GI 1 1 DISASSEMBLY GI 1 1 REASSEMBLY GI 1 2 ADJUSTMENTS GI 1 3 RUBBER PARTS AND TUBING GI 1 3 HOSE CLAMPS GI 1 3 TORQUE FORMULAS GI 1 3 VISE GI 1 3 ELECTRICAL TROUBLESHOOTING TOOLS GI 1 4 TEST LIGHT GI 1 4 JUMPER WIRE GI 1 4 VOLTMETER GI 1 4 OHMMETER GI 1 4 ELECTRICAL PARTS GI 1 5 BATIERY CABLE...

Page 6: ...ary wear protective clothing Soiled clothing particular ly those soiled with used oils and greases containing lead should be cleaned at regular intervals 4OUGIX Q02 JACKING POSITIONS Warning Improperly jacking a vehicle Is dangerous_ The vehicle can slip off the jack and cause serious Injury Use only the correct front and rear jacking positions and block the wheels Use safety stands to support the...

Page 7: ...e Connect anexhaust gas ventilation unit Coolthe exhaust pipes w h afan Keep the area around the vehicle uncluttered Watch the water temperature gauge 46UGIX 1Q COMPRESSED AIR When using compressed air to clean or remove parts Wear protective eyewear Hold arag over the opening to prevent parts from shooting out Take precautions so that people around you are not struck byflying debris 46UGIX lI GI ...

Page 8: ...d SSTs for the service operation It is best to gather all necessary SSTs before beginning work Example MANUAL STEERING PREPARATION SST 490118850C Puller ball JOInt REPAIR PROCEDURE removal 01 lie rod end 1 Most repair operations begin with an overview illustration It identifies the components shows how the parts fit together and describes visual part inspection If a damaged or worn part is found r...

Page 9: ... splines and teeth lor wear or damage AdlUstmentof he hi page M 22 A M 1 The numbers D etc refer to part identification and servicing procedures 2 Units are in N m kgf m ft lbf unless otherwise specified SYMBOLS 46UGIX OI5 There are six symbols indicating oil grease and sealant These symbols show the points of applying such materials during service Symbol Me aning Kind Apply oil Ne w engi ne oil o...

Page 10: ...ive pressure Positive pressure Resistance Torq ue Vol ume GI 6 A ampere V volt W wan mm mi lli metres in inches kPa kilo Pascal mmHg mili metres of mercury inHg inches of mercury kPa kilo Pascal kgf cm kilogram force persquare centimetre psi pounds per square inch o ohm N m Ne wton metre kgf m kilogram force permetre kgf cm kilogram force per centimetre Ib foot pounds in lb inch pounds L l itre US...

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