background image

WARNING 

Servicing a  vehicle  can  be  dangerous.  If  you  have  not  received 

service-related  training, the  risks  of  i njury  and  property  damage 

increase. The recommended servicing procedu res for the vehicle 
in  this  workshop  manual  were  developed  with  Mazda-trained 

technicians  in  mind.  This  manual  may  be  useful  to  non-Mazda 

trained technicians, but a technician with our service-related training 
and  experience  will  be  at  less  risk  when  performing  servicing 
operations. However, all users of this manual are expected to know 

general safety procedu res. 

This manual contains "Warnings"  and  "Cautions"  applicable to 

risks not normally encountered in a general technician 's experience. 

They should be followed to  reduce the risk of  injury  and the  risk 

that im proper service or repair may damage the vehicle or render 

it  unsafe.  It is also  im portant to  understand  that  the  "Warnings" 

and "Cautions"  are not exhaustive.  It is impossible to  warn  of all 

the hazardous consequences that might result from failure to follow 

the procedures

The procedures recommended and  described  in  this manual are 

effective methods of performing service and  repair. Some  require 
tools specifically designed for a specific purpose. Nonrecommended 

procedures and tools should include consideration for safety of the 

technician  and  continued  safe  operation  of  the vehicle. 

Parts should be replaced with genuine M azda replacement parts, 

not parts of lesser quality. Use of a nonrecommended replacement 

part should include consideration for safety of the technician and 

continued safe  operation of the vehicle. 

Summary of Contents for 626 1994

Page 1: ......

Page 2: ...d be followed to reduce the risk of injury and the risk that improper service or repair may damage the vehicle or render it unsafe It is also important to understand that the Warnings and Cautions are not exhaustive It is impossible to warn of all the hazardous consequences that might resultfrom failure to follow the procedures The procedures recommended and described in this manual are effective ...

Page 3: ...nts of this manual without obligation or advance notice WARRANTY The manufacturer s warranty on Mazda ve hicles and engines can be voided if improper service or repairs are performed by persons other than those at an Authorized Mazda Dealer APPLICATION Mazda Motor Corporation HIROSHIMA JAPAN This manual is applicable to vehicles beginning with the Vehicle Identification Numbers VIN shown on the fo...

Page 4: ...VEHICLE IDENTIFI CATION NUMBER S VIN 626 1YV GE22C R5 1 00001 1YV GE22D R5 1 00001 MX 6 1 YVGE31 C R5 1 00001 1 YVGE31 D R5 1 0oo01 ...

Page 5: ...VEHICLE GI 1 1 PREPARATION OF TOOLS AND MEASURING EQUiPMENT GI 1 1 SPECIAL TOOLS GI 1 1 REMOVAL OF PARTS GI 1 1 DISASSEMBLY GI 1 1 REASSEMBLY GI 1 2 ADJUSTMENTS GI 1 3 RUBBER PARTS AND TUBING GI 1 3 HOSE CLAMPS GI 1 3 TORQUE FORMULAS GI 1 3 VISE GI 1 3 ELECTRICAL TROUBLESHOOTING TOOLS GI 1 4 TEST LIGHT GI 1 4 JUMPER WIRE GI 1 4 VOLTMETER GI 1 4 OHMMETER GI 1 4 ELECTRICAL PARTS GI 1 5 BATIERY CABLE...

Page 6: ...ary wear protective clothing Soiled clothing particular ly those soiled with used oils and greases containing lead should be cleaned at regular intervals 4OUGIX Q02 JACKING POSITIONS Warning Improperly jacking a vehicle Is dangerous_ The vehicle can slip off the jack and cause serious Injury Use only the correct front and rear jacking positions and block the wheels Use safety stands to support the...

Page 7: ...e Connect anexhaust gas ventilation unit Coolthe exhaust pipes w h afan Keep the area around the vehicle uncluttered Watch the water temperature gauge 46UGIX 1Q COMPRESSED AIR When using compressed air to clean or remove parts Wear protective eyewear Hold arag over the opening to prevent parts from shooting out Take precautions so that people around you are not struck byflying debris 46UGIX lI GI ...

Page 8: ...d SSTs for the service operation It is best to gather all necessary SSTs before beginning work Example MANUAL STEERING PREPARATION SST 490118850C Puller ball JOInt REPAIR PROCEDURE removal 01 lie rod end 1 Most repair operations begin with an overview illustration It identifies the components shows how the parts fit together and describes visual part inspection If a damaged or worn part is found r...

Page 9: ... splines and teeth lor wear or damage AdlUstmentof he hi page M 22 A M 1 The numbers D etc refer to part identification and servicing procedures 2 Units are in N m kgf m ft lbf unless otherwise specified SYMBOLS 46UGIX OI5 There are six symbols indicating oil grease and sealant These symbols show the points of applying such materials during service Symbol Me aning Kind Apply oil Ne w engi ne oil o...

Page 10: ...ive pressure Positive pressure Resistance Torq ue Vol ume GI 6 A ampere V volt W wan mm mi lli metres in inches kPa kilo Pascal mmHg mili metres of mercury inHg inches of mercury kPa kilo Pascal kgf cm kilogram force persquare centimetre psi pounds per square inch o ohm N m Ne wton metre kgf m kilogram force permetre kgf cm kilogram force per centimetre Ib foot pounds in lb inch pounds L l itre US...

Reviews: