TracRac TracONE Installation Instructions Manual Download Page 1 | Manualshive

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Installation Instructions

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Summary of Contents for TracONE

Page 1: ...Installation Instructions ...

Page 2: ...34 3 4 6 01 27015 1 7 01 27016 1 8 01 27043 1 9 01 27013 2 10 01 27035 4 11 01 27014 DESCRIPTION P C DOUBLE T SLOT CROSSBAR P C DOUBLE TRIPLE CROSSBAR ENDCAP P C MODULAR SADDLE P C MODULAR CLAMP SHIM ROUNDED HARDWARE BAG CLAMPS HARDWARE BAG UPRIGHT SADDLE HARDWARE BAG PLASTIC TIEDOWNS P C UPRIGH BASE LF RR ASM MODULAR UPRIGHT P C UPRIGHT BASE RF LR 2 Fall River Mass TITLE SCALE 1 10 TracONE REV R ...

Page 3: ...e Silver Powder Coated Crossover Toolbox Features Weatherproof Seals Dual Push Button Shocks Heavy Duty Gas Shocks 2 Stage Rotary Latch Foam Filled Lid 5 Compartment Sliding Tray L 70 in W 20 in H 20 in Kayak Rack Kit Complete with all of the mounting hardware The Kayak Kit has felt lined rear saddles and rubber front saddles for easy loading and a secure fit Bike Mount mount your bikes to the cro...

Page 4: ...ht units 1 Cross bars 2 Clamp units 3 Please reference the drawing below for a general overview Tool you will need 3 16 Allen Key 7 32 Allen Key Tape Measure 9 16 Socket and Socket Wrench Recommended Torque Wrench 7 32 Allen Drive Bit Non Impact Drill Installation Instructions A B ...

Page 5: ...ic Tie down Hardware Item 12 3 8 16 x 1 5 Flat Head Cap Screw Qty 16 Item 13 3 8 16 x 625 Button Head Cap Screw Qty 8 Item 14 3 8 16 Square Nut Qty 8 Item 15 M6 1 Socket Head Cap Screw Qty 4 Item 18 3 8 16 x 2 5 Hex Head Cap Screw Qty 8 Item 19 3 0 U Channel Qty 8 Item 20 Plastic Tiedown Qty 4 Item 21 3 8 16 x 1 125 T Bolt Qty 4 Hardware ...

Page 6: ...llen key is fully seated in the bolt so that it will not strip Now take the upright and saddle and bolt it to the 3 modular base Item 5 Bolt the base through the bottom by using two 4 3 8 16 flat head cap screws Item 12 and tighten usingan 7 32 Allen Wrench or 7 32 Allen Drive Bit Torque the 3 8 16 FHCS to 32 ft lbs For the other front upright repeat steps one through 5 four except use Item 6 in s...

Page 7: ...bar 4 3 1 Front Rear Crossbar Installation Now place the assembled crossbar on top 1 of the assembled uprights Make sure the crossbar is right side up Reference Figure 2 3 Slide the Square Nuts Item 14 so that they 2 are directly above the slotted hole in the saddle Insert the 3 8 BHCS Item 13 into the Square Nuts Item 14 and tighten the cap screws using an 7 32 Allen Wrench or 7 32 Allen Drive Bi...

Page 8: ...rque wrench 5 2 Rear Upright and Base Clamp Assembly The rear uprights should sit as far towards the tailgate as possible without the base hanging off the back of the bed rail while maximizing the distance between the clamps Figure 5 2 Place the rear uprights on top of the rounded shims 6 Item 8 making sure that the rubber shims are completely under the bases With the second pair of uprights now o...

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