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1. After performing Step 1, verify that a minimum of 50mm has been achieved

between exhaust and harness. If not, remove tie wrap and repeat Step 1
above using a new tie wrap. If 50mm has been achieved, move on to Step 2.

Due to the extreme high temperatures produced by the exhaust, a minimum
clearance of 50mm must be maintained between exhaust and harness.       
Failure to do so will result in severe damage to harness and loss of trailer 
functions, such as brake light and turn signal lights.

CRITICAL

STEP

Page 5 of 10

1

    Continues on next page

Exhaust

Tie Wrap

(a)

1. Secure the 4-FLAT trailer connector into the hitch bracket as shown.

Remove all slack in the wiring towards the drilled hole (a). Use a large tie

wrap to fully secure the wire harness ensuring a 50mm clearance from the

indented section of the exhaust closest to the harness as shown in the

measurement photo and make sure to remove all slack. It’s important that

the corrugated tube is routed over the edge of the bracket for protection.

CRITICAL

STEP

4-FLAT

connector

Hitch Bracket

Edge of 

Bracket

Corrugated 

Tube

CRITICAL

STEP

It’s important that the corrugated tube is routed over the edge of the bracket for       
protection.  Damage to harness may occur otherwise.

CRITICAL

STEP

50mm

Tools Needed:

Wire Cutters

 Tie Wraps

5X

Large

E

SECURE 4-FLAT HARNESS FROM HITCH TO VEHICLE

D

Summary of Contents for 0000-8E-R10

Page 1: ...Tools Required Before Installation A J B C F Large Tie Wraps QTY 7 Installation Instructions Drill 6mm Drill Bit Wire Cutters 1 Read installation instructions before proceeding 2 Be careful not to da...

Page 2: ...be free at this point and only attached at grommet FRONT Tie Wrap LARGE Tow Hitch Cross Member UNDERSIDE OF VEHICLE 1 2 Tie Wrap LARGE Tie Wrap Hitch Plate 4 Flat Harness Floor Grommet FACTORY HARNESS...

Page 3: ...asure 40mm towards the receiver tube of the hitch and 15mm upwards Drill a 6mm hole at the drill point C Continues on next page DRILL HERE 1 40mm 15mm Bumper fascia mount a REFERENCE IMAGE Bumper Fasc...

Page 4: ...tachment Bracket Receiver Tube Cross Member 1 2 2 Route 4 Flat trailer harness underneath hitch cross member and up towards the fascia support bracket 2 Cross Member Bottom Receiver Tube 3 Route 4 Fla...

Page 5: ...the 4 FLAT trailer connector into the hitch bracket as shown Remove all slack in the wiring towards the drilled hole a Use a large tie wrap to fully secure the wire harness ensuring a 50mm clearance f...

Page 6: ...ation b and use a large tie wrap to secure harness to support bracket tighten the tie wrap and trim the tie wrap tail with wire cutters 4 Use a large tie wrap c to secure the harness to the bottom of...

Page 7: ...ove all the slack in the harness near the wire attachment point near the grommet This is located on the rear side of the bumper deflector e Use a large tie wrap to secure the harness to the attachment...

Page 8: ...of e fe a e a o o f o e o e a o g o ee ef o e o a o o e See Fig 1 page 14 TOOLS REQUIRED TEST LIGHT METHOD 1 Attach the test light ground connection to the male pin of the harness s 4 flat connector 2...

Page 9: ...ior Trim Panel Passenger Side Right Rear Interior Trim Panel Rear Threshold Plate Rear Foam Inserts Rear Floor Covering Vehicle Negative Power Cable 4 FLAT Harness 50mm Between Exhaust Harness Inspect...

Page 10: ...n the steering wheel clockwise as far as it will go and then turn it back counterclockwise as far as it will go 3 Check that the TCS DSC operation indicator is turned off 4 Turn the ignition switch to...

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