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12

115 Volt Line Connections

Before  proceeding  with  electrical  connections,  ensure  that 

the supply voltage, frequency, and phase correspond to that 

specified on the unit rating plate. Power supply to the furnace 

must be NEC Class 1, and must comply with all applicable 

codes. The furnace must be electrically grounded in accor-

dance with local codes or, in their absence, with the latest 

edition of The National Electric Code, ANSI NFPA 70 and/or 

The Canadian Electric Code CSA C22.1.

Use a separate fused branch electrical circuit containing prop

-

erly sized wire, and fuse or circuit breaker. The fuse or circuit 

breaker must be sized in accordance with the maximum over-

current protection specified on the unit rating plate. An electri

-

cal disconnect must be provided at the furnace location.

Line voltage wiring

 must enter into the junction box provided 

with the furnace.

NOTE: Line polarity must be observed when making 

field connections.

Fossil Fuel Applications

This furnace can be used in conjunction with a heat pump 

in a fossil fuel application. A fossil fuel application refers to 

a combined gas furnace and heat pump installation which 

uses an outdoor temperature sensor to determine the most 

cost efficient means of heating heat pump or gas furnace.

A heat pump thermostat with 

two stages of heat 

is required to 

properly use a furnace in conjunction with a heat pump. Re-

fer to the fossil fuel kit installation instructions for additional 

thermostat requirements.

Strictly follow the wiring guidelines in the fossil fuel kit in-

stallation instructions. All furnace connections must be made 

to the furnace integrated control module and the FURNACE 

terminal strip on the fossil fuel control board.

Junction Box Relocation

WARNING

Edges of sheet metal holes may be sharp. Use gloves as a 

precaution when removing hole plugs.

Line voltage connections can be made through either the 

right or left side panel. The furnace is shipped configured for 

a right side electrical connection. To make electrical connec-

tions through the opposite side of the furnace, the junction 

box must be relocated to the left side prior to making elec-

trical connections. To relocate the junction box, perform the 

following steps.

Masonry Chimney Termination 

A masonry chimney used as a vent for gas fired equipment 

must extend at least three feet above the highest point where 

it passes through the roof. It must extend at least two feet 

higher than any portion of a building within a horizontal dis-

tance of 10 feet. In addition, the chimney must terminate at 

least 3 feet above any forced air inlet located within 10 feet. 

The chimney must extend at least five feet above the highest 

connected equipment draft hood outlet or flue collar.

If the chimney does not meet these termination require-

ments, but all other requirements in the checklist can be met, 

it may be possible for a mason to extend the chimney. If this 

will not be practical, see Fix 1.

ELECTRICAL CONNECTIONS

WARNING

HIGH VOLTAGE!

To avoid the risk of electrical shock, wiring to 

the unit must be polarized and grounded.

WARNING

HIGH VOLTAGE!

To avoid personal injury or death due to 

electrical shock, disconnect electrical power 

before servicing or changing any electrical 

wiring.

CAUTION

Label all wires prior to disconnection when servicing 

controls. Wiring errors can cause improper and dangerous 

operation. Verify proper operation after servicing.

WARNING

HIGH VOLTAGE!

To avoid the risk of injury, electrical shock 

or death, the furnace must be electrically 

grounded in accordance with local codes or 

in their absence, with the latest edition of the 

National Electrical Code.

Wiring Harness

The wiring harness is an integral part of this furnace. Field 

alteration to comply with electrical codes should not be re-

quired.  Wires  are  color  coded  for  identification  purposes.  

Refer to the wiring diagram for wire routings. If any of the 

original wire as supplied with the furnace must be replaced, 

it must be replaced with wiring material having a temperature 

rating of at least 105°C. Any replacement wiring must be a 

copper conductor. 

Summary of Contents for Amana CES80 Series

Page 1: ...ces However if there is a direct conflict between existing practices and the content of this manual the precautions listed here take precedence RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION NOTE Please...

Page 2: ...he Return Air Ductwork 18 SEQUENCE OF OPERATION INTEGRATED IGNITION CONTROL 18 Power Up 18 Heating Mode 18 Cooling Mode 19 Fan Only Mode 19 START UP PROCEDURE AND ADJUSTMENT 19 Furnace Operation 19 Fu...

Page 3: ...se conditions are listed in the PRODUCT APPLICATION section of this manual WARNING To prevent possible property damage personal injury or death due to electrical shock the furnace must be located to p...

Page 4: ...a limiting factor in locating the furnace Shipping Inspection All units are securely packed in shipping containers tested according to International Safe Transit Association specifica tions The carton...

Page 5: ...fied by a qualified person according to these installation instructions Copy of the inspection report issued by carrier s repre sentative at the time damage is reported to carrier The carrier is respo...

Page 6: ...All venting shall be in accordance with the National Fuel Gas Code ANSI Z223 1 or applicable local building and or air conditioning codes NOTE Furnaces with NOx screens meet the Califor nia NOx emiss...

Page 7: ...s deicing salts or chemicals carbon tetrachloride halogen type refrigerants cleaning solutions such as perchloroethylene printing inks paint removers varnishes hydrochloric acid cements and glues anti...

Page 8: ...d will depend on the application and the clearanc es necessary Suspended Furnace Existing Furnace Removal NOTE When an existing furnace is removed from a venting system serving other appliances the ve...

Page 9: ...inspection R gler le thermostat de mani re ce que l appareil fonctionne en continu 7 V rifier la pr sence de fuite au niveau de l ouverture du coupe tirage des appareils qui en sont dot s apr s 5 minu...

Page 10: ...y NOTE The vertical height of the Category I venting system must be at least as great as the horizontal length of the venting system WARNING To prevent possible personal injury or death due to asphyxi...

Page 11: ...ensation damage is best avoided by using masonry chimney as a pathway for properly sized metal liner or Type B metal vent 7 Remove the chimney transition bottom from the transi tion bottom kit 8 Insta...

Page 12: ...nfigured for a right side electrical connection To make electrical connec tions through the opposite side of the furnace the junction box must be relocated to the left side prior to making elec trical...

Page 13: ...RNING To prevent personal injury or death due to electric shock disconnect electrical power before installing or servicing this unit 1 Remove both doors from the furnace 2 Remove and save the screws h...

Page 14: ...s used to share the call for fan operation between furnaces The duration of the pulse width determines the speed that the reading control will energize its blower motor CAUTION To prevent unreliable o...

Page 15: ...R10 9 R20 9 R100 R 96 R14 3 R20 7 R213 R215 CR1 R1 96 1 C R 1 0 R57 R7 R35 1 R48 R9 4 R6 2 R2 9 R98 R173 R12 2 R139 CR27 CR4 R19 5 R82R1 7 C1 9 C21 R158 C2 3 C1 4 C3 7 C38 R50 C3 6 R164 R172 C31 CR9 3...

Page 16: ...e resistant to the action of the fuel used Use ground joint unions Install a drip leg to trap dirt and moisture before it can enter the gas valve The drip leg must be a minimum of three inches long In...

Page 17: ...confined space it is strongly recommended to contact a propane supplier to install a gas detecting warning device in case of a gas leak Since propane gas is heavier than air any leaking gas can settle...

Page 18: ...the furnace casing and terminating outside the space containing the furnace Filters Read This Section Before Installing The Return Air Ductwork Filters must be used with this furnace Filters do not s...

Page 19: ...d control module mon itors safety circuits continuously R and G thermostat contacts open completing the call for fan Circulator blower is de energized Electronic air clean er terminals are de energize...

Page 20: ...repair leaks immediately 13 Turn ON electrical power and gas supply to the system 14 Turn valve switch ON position 8 Replace the door on the front of the furnace 9 Open the manual gas valve external...

Page 21: ...ivide the number of seconds recorded in step 2 by two 4 Calculate the furnace input in BTUs per hour BTU hr Input equals the installation s gas heating value multiplied by a conversion factor hours to...

Page 22: ...an the input indi cated on the unit rating plate 5 Turn ON gas and relight appliances turned off in step 1 Ensure all the appliances are functioning properly and that all pilot burners are operating T...

Page 23: ...external static pressure exceeds the maximum listed on the furnace rating plate check for closed dampers registers undersized and or oversized poorly laid out duct work Digital Manometer Checking Stat...

Page 24: ...10 K8 K6 K7 1 U1 DS1 OFF O N SW1 OFF ON SW2 1 2 3 4 SW3 CR25 CR29 CR30 CR32 CR17 CR1 1 CR1 0 CR1 2 CR4 0 CR15 CR13 CR7 CR3 CR35 CR19 CR18 CR26 CR34 CR2 1 CR33 Q10 Q12 Q14 Q6 CR4 CR1 CR6 CR9 CR14 CR16...

Page 25: ...re Switches The pressure switches are normally open negative air pres sure activated switches They monitor the airflow combus tion air and flue products through the heat exchanger via pressure taps lo...

Page 26: ...isconnect electrical power to the furnace BEFORE removing the filter or performing any other maintenance TROUBLESHOOTING Diagnostic Chart Refer to the troubleshooting chart in the Appendix for assis t...

Page 27: ...htly orange tips They should not be yellow They should extend directly outward from the burner ports without curling downward floating or lifting off the ports Cleaning Qualified Servicer Only 1 Shut...

Page 28: ...er Door Interlock Switch 15 Circulator Blower 16 Gas Line Entrance Alternate COMPONENT ID Pressure Switch Tubular Heat Exchanger Flue Pipe Connection Gas Line Entrance Alternate Induced Draft Blower C...

Page 29: ...ed gas supply lazy burner flames improper gas pressure or restriction in flue and or improper induced draft blower performance Locate and correct gas interruption Replace or realign igniter Check flam...

Page 30: ...heck burners for proper alignment Check flue for blockage proper length elbows and termination Correct as necessary Check rollout limit Replace if necessary Check induced draft blower for proper perfo...

Page 31: ...rrect unit ground wire Replace bad integrated control module Turn power OFF prior to repair Replace igniter w proper replacement part Read precautions in Electrostatic Discharge Furnace not operating...

Page 32: ...N A 1410 1400 1358 OFF ON 1820 N A 1769 N A 1726 N A 1685 N A 1642 N A 1603 1557 1521 DIP SWITCHES S2 1 S2 2 EXTERNAL STATIC PRESSURE INCHES WATER COLUMN 0 1 0 2 0 3 0 4 0 5 801005C 800403A 800603A 80...

Page 33: ...82 229 197 ON ON ON 784 716 645 583 516 405 334 282 229 197 ON OFF OFF 1295 1252 1203 1153 1114 1071 1022 981 931 883 ON ON OFF 1401 1366 1320 1278 1236 1194 1153 1112 1070 1025 OFF ON OFF 1596 1553 1...

Page 34: ...11 59 965 61 920 868 818 OFF OFF 743 N A 668 N A 599 N A 522 N A 432 N A 366 312 258 ON OFF 1408 42 1369 43 1319 45 1282 46 1242 48 1219 1193 1150 ON ON 1179 50 1123 53 1073 55 1025 58 972 61 949 924...

Page 35: ...ON 1402 1358 1317 1274 1234 1195 1154 1113 1069 1033 OFF OFF 743 668 599 522 432 366 312 258 213 158 ON OFF 1408 1369 1319 1282 1242 1193 1150 1109 1069 1025 OFF ON 1574 1521 1481 1439 1398 1374 1335...

Page 36: ...335 263 232 195 ON ON ON 752 678 608 547 474 403 335 263 232 195 ON OFF OFF 1330 1280 1229 1187 1146 1103 1061 1018 977 936 ON ON OFF 1155 1100 1048 1002 952 907 861 816 789 741 OFF ON OFF 1418 1376...

Page 37: ...652 466 499 428 346 294 246 202 OFF ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF ON 822 754 652 466 499 428 346 294 246 202 ON ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF OFF 1352 12...

Page 38: ...agram on the unit for the most up to date wiring MES80 CES80 WIRING DIAGRAM HIGH VOLTAGE D ISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT M ULTIPLE POWER SOURCES MAY BE PRESENT F AILURE...

Page 39: ...se DB F Delta T Difference between Supply and Return Temperatures DB F GAS PRESSURES Gas Inlet Pressure IN W C Gas Manifold Pressure Low Fire IN W C Gas Manifold Pressure High Fire IN W C Gas Type NG...

Page 40: ...register their product does not diminsh their warranty rights For Product Registration please register by following this link Goodman Brand Products https www goodmanmfg com product registration Amana...

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