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16023515

©2005 Maytag Services

Important Safety Information

As with all appliances, there are certain rules to follow
for safe operation. Verify everyone who operates the
oven or cooktop is familiar with the operations and with
these precautions.

Use appliance only for its intended purpose as
described. Pay close attention to the safety sections of
this manual. Recognize the safety section by looking for
the symbol or the word safety.

Recognize this symbol as a safety precaution.

!

WARNING

!

If the information in this manual is not followed exactly,
a fire or explosion may result causing property
damage, personal injury or death.

Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.

WHAT TO DO IF YOU SMELL GAS

• Extinguish any open flame.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any

phone in your building.

• Immediately call your gas supplier from a neighbor’s

phone.  Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call fire

department.

Installation and service must be performed by an
authorized installer, service agency or gas supplier.

WARNING

!

To avoid risk of electrical shock, property damage,
personal injury, or death, verify wiring is correct, if
components were replaced. Verify proper and
complete operation of unit after servicing.

WARNING

!

This gas appliance contains or produces a chemical
or chemicals which are known to the state of
California to cause cancer, birth defects, or other
reproductive harm. To reduce the risk from substances
in the fuel or from fuel combustion make sure this
appliance is installed, operated and maintained
according to the instructions in this manual.

Due to the nature of cooking, fires can occur as a
result of overcooking or excessive grease. Although a
fire is unlikely, if one occurs proceed as follows:

Oven Fires

1. Do not open the oven door.
2. Turn all controls to OFF.
3. As an added precaution turn off the electricity at

the main circuit breaker or fuse box and the gas
at the main supply valve.

4. Allow the food or grease to burn itself out in the

oven.

If smoke or fire persists, call the local fire department.

To avoid the risk of property damage or personal
injury, do not obstruct the flow of combustion or
ventilation air to the oven.

To avoid the risk of electrical shock, serious personal
injury or death: Make sure your oven has been
properly grounded and always disconnect the
electrical supply before servicing this unit.

NOTE:

The maximum gas supply pressure for these

models must not exceed 14 inches W.C.P.

Safety Practices for Servicer

Safe and satisfactory operation of gas ranges depends
upon its design and proper installation. However, there is
one more area of safety to be considered:

Servicing

Listed below are some general precautions and safety
practices which should be followed in order to protect
the service technician and consumer during service and
after service has been completed.

1. Gas smell—Extinguish any and all open flames and

open windows.

2. Turn gas off—Service range with gas turned off

unless testing requires gas.

Summary of Contents for ALY1680BD series

Page 1: ...anges and Gas Cooktops This Base Manual covers general information Refer to individual Technical Sheet for information on specific models This manual includes but is not limited to the following Servi...

Page 2: ...personal injury or death disconnect power before working servicing on appliance to avoid electrical shock To locate an authorized servicer please consult your telephone book or the dealer from whom yo...

Page 3: ...Panel Assembly 15 ReplacingRegulator 15 Replacing Flashtube Assembly Select Models 15 Replacing Oven Control Valve Select Models 15 Replacing Oven Safety Valve Select Models 16 Replacing Bake Burner S...

Page 4: ...e state of California to cause cancer birth defects or other reproductive harm To reduce the risk from substances in the fuel or from fuel combustion make sure this appliance is installed operated and...

Page 5: ...nge and cause severe personal injury Wear proper apparel Loose fitting or hanging garments should never be worn when using range or cooktop Flammable material could ignite if brought in contact with f...

Page 6: ...eat the purpose for which they were intended Listed below are various safety devices together with the reason each device is incorporated in the gas ranges Pressure Regulator Maintains proper and stea...

Page 7: ...Y 2 2 8 0 A D S Brand A Amana C Magic Chef G Graffer Sattler H Hardwick J Jenn Air M Maytag N Norge U Universal Y Crosley Product Type A Accessory Cartridge C Cooktop Updraft Countertop D Downdraft Co...

Page 8: ...1 866 587 2002 or visit the Web Site at www maytag com When contacting provide product information located on rating plate Record the following Model Number ___________________ Manufacturing Number __...

Page 9: ...Description Grates Door Handle Bake and Broil Burner Oven Door Oven Rack Surface Burner Surface Burner Control Knobs Surface Burner Control Knobs Door Hinge Door Hinge Surface Burners Oven Bottom Pan...

Page 10: ...ith some types of gas when a hot burner is turned off This is not a safety hazard and will not damage the appliance Moisture condensation on oven window if equipped when oven is in use Moisture in ove...

Page 11: ...s NOTE Due to vibrations that occur when traveling in a recreational vehicle gas connections may loosen Periodically check all gas connections and gas fittings for leaks Never test for gas leaks using...

Page 12: ...of spark ignitor to wire terminal Continuity Ignitor Piezo All models except ALZ8590AD CG11000AD CPL1110AD YPL1110AD CLY2210BD CLY1610BD Verify operation by rotating dial in the direction indicated o...

Page 13: ...low tipping is normal burner should not soot Replace if punctured or torn Lighter pilot Models CPL1110AD YPL1110AD CG11000AD Verify gas pressure WCP 4 Natural 10 LP Propane Burner pilot Models CPL1110...

Page 14: ...ctric unit 2 Turn off and remove gas supply from unit Replacing Range Cooktop 1 Turn off and remove power from unit if electric unit 2 Turn off and remove gas supply from unit NOTE To avoid countertop...

Page 15: ...6 Reverse procedures to reassemble 3 Remove maintop assembly see Replacing Maintop Assembly procedure 4 Remove screws securing burner orifice assembly to burner box 5 Disconnect orifice assembly from...

Page 16: ...curing baffle to burner 6 Disconnect gas lines to oven and pilot burners 7 Remove screws securing burner holder to oven chassis 8 Remove screws securing pilot burner assembly to bake burner 9 Gently s...

Page 17: ...sonal injury or property damage do not lift oven door by the handle 1 Turn off and remove power from unit if electric unit 2 Turn off and remove gas supply from unit 3 Open oven door 4 Remove screws s...

Page 18: ...off and remove power from unit if electric unit 2 Turn off and remove gas supply from unit 3 Remove maintop see Replacing Maintop Assembly procedure 4 Remove screws securing spark module to chassis 5...

Page 19: ...2005 Maytag Services 16023515 A 1 Appendix A...

Page 20: ...AND CAN RESULT IN A GAS LEAK WARNING Porcelain enamel is glass which has been fused to metal It is thoroughly inspected and will give good service if carefully handled but it is breakable and cannot...

Page 21: ...as connections and check for leaks with non corrosive leak detection fluid Do not check for leaks with open flame 5 CAUTION LIQUIFIED PETROLEUM L P PROPANE GAS SUPPLY LINE MUST HAVE A L P GAS PRESSURE...

Page 22: ...e on LP gas no field adjustment necessary RECOMMENDED GROUNDING METHOD ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS FOR 120V 60HZ AC if equipped Observe all governing codes and ordinances All ra...

Page 23: ...NFPA No 501C CUL appliance must be installed in accordance with CAN CSA Z240 4 Series Standards Gas equipped recreational vehicles and mobile homes and or local codes having jurisdiction Minimum clear...

Page 24: ...the 1 2 x 1 2 foam strip on the underside of the glass around the perimeter of cooktop to seal between cooktop and counter See figure 2 4 Place the cooktop in position and fasten down with screws and...

Page 25: ...itor is blocked CORRECTION a Clean ports with straight pin b Turn control to the LITE position until the burner ignites then turn control to desired flame size c Clean and dry burner head If broken or...

Page 26: ...A 8 16023515 2005 Maytag Services INSTALLATION DRAWINGS Installation Instructions Models CG11000AD CPL1110AD YPL1110AD...

Page 27: ...ubject to strong drafts Any opening in the wall behind the range and in the floor under the range should be sealed Make sure the flow of cooling ventilation air is not obstructed below the range NOTE...

Page 28: ...UTS MUST NOT BE CONNECTED DIRECTLY TO PIPE THREADS THE CONNECTOR MUST BE INSTALLED WITH ADAPTORS PROVIDED WITH THE CONNECTOR b The house piping and or range connector used to connect the range to the...

Page 29: ...2005 Maytag Services 16023515 B 1 Appendix B...

Page 30: ...rner head CAUTION Do not turn the control knob on and allow gas to escape before lighting the match 3 Push in and turn the surface burner control knob to the LITE position 4 When the burner lights adj...

Page 31: ...t possible damage to the appliance pan or cabinets above the appliance This also improves cooking efficiency COOKWARE CONSIDERATIONS Cookware which extends more than one inch beyond the grate rests on...

Page 32: ...LOT for detailed instructions 4 Once the pilot is lit leave the OVEN knob in the PILOT ON position if you wish to use the oven The standing pilot will remain lit if the OVEN knob is left in the PILOT...

Page 33: ...ack positions depending on the model Baking results may be affected if the wrong rack position is used S Use the lower rack position for most baking Use the middle rack if equipped or upper rack for c...

Page 34: ...ling as they may pit or discolor the oven bottom See porcelain enamel for additional information Oven rack Soap and water Cleansing powders Plastic pad Soap filled scouring pad Cleanwith soapy water R...

Page 35: ...y below the ignitor Surface burners conventional select models For ease of cleaning remove soil from the burner as soon as burner has cooled If food boils over remove pan to another burner Then cool s...

Page 36: ...ols 1 Place a pan on the burner grate To preserve the grate finish do not oper ate the burners without a pan on the gratetoabsorbtheheatfromtheburner flame 2 Push in knob and turn immediately counterc...

Page 37: ...2005 Maytag Services 16023515 B 9 Use and Care Information Gas Cooktop NOTES To Insert or Remove Grate Cooktop at a Glance 1 2 Expansion Gap Grate Fingers...

Page 38: ...B 10 16023515 2005 Maytag Services Cleaning Information Gas Cooktop Cleaning Chart...

Page 39: ...2005 Maytag Services 16023515 C 1 Appendix C...

Page 40: ...lastic plunger from bottom of cap 6 Turn plunger over and snap back into cap NOTE Plunger must snap into position and the type of gas being supplied NAT or LP must be visible on lower side of plunger...

Page 41: ...move oven rack s Loosen but do not remove screws securing bottom oven panel Remove bottom oven panel 3 Remove burner bar screws Lift and remove oven burner and lay to one side 4 Remove oven orifice fr...

Page 42: ...oven burner Remove match or lighter once pilot ignites 3 SURFACE PILOTS Hold a match or lighter near the two 2 top surface pilot ports Remove match or lighter once pilot ignites Adjusting Top Surface...

Page 43: ...e can be checked as follows Yellow flame on burner Open air shutter to the widest opening that will not cause the flame to lift or blow off the burner when cold Distinct blue flame but lifting Close a...

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