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MAYSER 1005264, Operating Instructions Manual, Page: 1 / 43

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Polymer Electric

 

 

GmbH & Co. KG

Polymer Electric
Örlinger Straße 1–3
89073 Ulm
GERMANY
Tel.:  +49 731 2061-0
Fax:  +49 731 2061-222
E-Mail: [email protected]
Internet: www.mayser.com

Operating Instructions

Original instructions

Ultrasonic Industrial Sensor USi

Master

Slave

USi-PP

1005632 *

1005633 *

USi-IP

1005899 *

100900 *

USi-UP

1005901 *

1005902 *

 

 

 

* plus Sensor 1005264

Version 03

Summary of Contents for 1005264

Page 1: ...Y Tel 49 731 2061 0 Fax 49 731 2061 222 E Mail info ulm mayser com Internet www mayser com Operating Instructions Original instructions Ultrasonic Industrial Sensor USi Master Slave USi PP 1005632 100...

Page 2: ...a Sensor analog 13 Operating Mode 1 Range 13 Operating Mode Window 14 Examples of Use 15 Installation 17 Mounting the Sensor Ultrasonic Transducer 17 Alternative Enclosure set optional 18 Mounting th...

Page 3: ...ating instructions carefully before use Keep operating instructions for the complete service life of the product Pass operating instructions on to every subsequent owner or user of the product Add any...

Page 4: ...ne step where the order is rel evant r Bullets first level Bullets second level see Installation Cross reference Symbols used Symbol Meaning DANGER Immediate danger leading to death or serious injury...

Page 5: ...not possible The product is not authorised for use in these areas r Objects with a highly sound absorbing surface such as open pore foam cordu roy etc cannot be reliably detected r Objects with an ext...

Page 6: ...General Requirements These Operating Instructions were drawn up in compliance with IEC 62079 Prepa ration of Instructions Structuring Content and Presentation In the event of a fault take out of opera...

Page 7: ...The sensors ultrasonic transducers are packaged in a protective pressure lock bag The documents are enclosed separately Packaging and transport Transport and storage Parts supplied 1 Evaluation Unit...

Page 8: ...has a fixed length of 1 5 m and may not be lengthened or shortened Should the 1 5 m not be sufficient the cable length can be doubled using the optional extension cable 1005903 1 Ultrasonic transduce...

Page 9: ...1 ultrasonic transducer 1 Sensor 2 M8 3 poled Sensor 2 ultrasonic transducer 2 Connections Plug X1 Signal PIN Circular connector Supply voltage US US 2 7 M12 Output 1 1 OUT 1 1 1 Output 1 2 OUT 1 2 3...

Page 10: ...upply voltage US US 2 7 BN BU Brown Blue Output 1 1 OUT 1 1 1 WH White Output 1 2 OUT 1 2 3 GN Green Output 2 1 OUT 2 1 4 YW Yellow Output 2 2 OUT 2 2 5 GY Grey not assigned 6 PK Pink Synchronisation...

Page 11: ...281114 v1 3 Operating Instructions USi Page 11 43 Polymer Electric Product overview Sonic lobe spatially Opening angle 6 dB narrow side Reference axis Opening angle 6 dB broad side Reference axis...

Page 12: ...e SP1 1 cm SP2 200 cm Since switch point SP1 complies with the minimum switching distance of only 1 cm detection is effectively from the active surface to the switch point SP2 If an ob ject penetrates...

Page 13: ...is only available for USi with analog output The 2 possible operating modes are Operating Mode 1 Range Operating mode 1 Range is the preset standard operating mode SP1 1 cm SP2 200 cm Since switch poi...

Page 14: ...distant detection field extends from the switch point SP1 to the switch point SP2 If an object penetrates the detection field further away from the sensor the outputs preset as normally open contacts...

Page 15: ...Position check Is a defined position reached 6 Operating mode 1 range and teach in Distance detection 7 Distance check When is a defined distance not reached 8 2 zone observation Has an object penetr...

Page 16: ...When is a defined distance to the obstacle fall so far short SP1 that action must be taken 11 Operating mode 1 range 12 Operating mode 2 ranges and specification of the switch points SP1 and SP2 Area...

Page 17: ...l 20 crackles per second are audible This can be stressful when continu ous Here it is recommended to not align the sensor directly to the ears but at an angle of at least 20 The same applies for indi...

Page 18: ...ernative Enclosure set optional Instead of using your own brackets you can also use one of the Mayser enclosure sets See Chapter Accessories for a small selection The installation steps are the same a...

Page 19: ...ny position on a 35 mm mounting rail IEC 60715 Wiring the Unit Cable Danger of injury due to electrocution Disconnect all devices and live parts in the immediate environment of the power supply and pr...

Page 20: ...tions USi 281114 v1 3 Polymer Electric Installation Failure due to incorrect wiring Carefully check the wiring Inspect the supply voltage CAUTION Impaired operation due to missing grounding Carefully...

Page 21: ...n immediately namely independently of the existing functional parameters At the first initialisation following delivery the USi starts with the functional parame ters preset in the factory the factory...

Page 22: ...1 1 output 1 2 is closed Yellow LEDs OUT 2 and OUT 2 2 are off Outputs 2 1 and 2 2 are open 1 Make sure that the detection fields from sensor 1 and sensor 2 are clear Green LED Power is lit All yello...

Page 23: ...ere this includes you and your limbs 3 Keep the Teach In button pressed down until the green LED Power starts to flash 1 Hz 4 Now release the Teach In button The green LED Power now flashes faster 5 H...

Page 24: ...or 1 or for Sensor 2 5 Release the Teach In button as soon as all the yellow LEDs OUT of the corresponding sensor is lit for the switch points that you want to set Now the yellow LED OUT X 2 is lit an...

Page 25: ...imum distance of 1 cm for switch point SP1 TIP Cancel After Step 5 cancellation is only possible by disconnection of the supply voltage Logon logoff Sensor 2 The USi is preset to one sensor ultrasonic...

Page 26: ...el the function Logon logoff Sensor 2 after a period of 10 s 5 Now press the Teach In button 0 5 s The USi signalises that Sensor 2 is now logged off by the continuously lit yellow LEDs OUT for 1 s 6...

Page 27: ...10 s Note If the Teach In button is not pressed the USi will automatically cancel the function RESET after a period of 10 s 5 Press the Teach In button 0 5 s The USi signalises that the RESET is exec...

Page 28: ...ield the USi from the source of electromagnetic interference 3 Earth the Evaluation Unit Acoustic interference 1 When possible eliminate the interfe rence 2 Reconfigure the sensor 3 Move the sensor Gr...

Page 29: ...outputs correctly The object is not detected The object is outside of the detection field Check the limits of the detection field with a test object Object has sound absorbing structure Check the acou...

Page 30: ...sensor 2 Apply multisensors master slave software Reciprocal interference from sensors Apply multisensors master slave software Direct sunlight on the Evaluation Unit Shield the Evaluation Unit Elect...

Page 31: ...ugs for USi Evaluation Unit 1005377 Sensor ultrasonic transducer ps mt 18x4 m with 1 5 m cable 1005264 Accessories Designation Part number O Ring Set 18 2 5 mm for ultrasonic transducer to mount in st...

Page 32: ...ting of 1 Enclosure horizontal 2 O Ring 17 5 2 0 mm 7502905 Enclosure set vertical for Ultrasonic transducer consisting of 1 Enclosure vertical 2 O Ring 17 5 2 0 mm 7502906 Extension cable for sensor...

Page 33: ...llow the enclosure to dry before recommissioning Danger of injury due to electrocution Disconnect the USi as well as all devices and live parts in the immediate environment from the power supply and p...

Page 34: ...be disposed of at the collection centres of public sector disposal organisations e g municipal recycling depots At the end of their useful life the devices may be returned to us for disposal WEEE reg...

Page 35: ...cm Device synchronisation Off Expert mode Echo gain 5 Sensitivity 5 Multiple scan 3 Power on delay 10 Close range to 16 cm Echo distribution from 50 cm Hysteresis 0 cm Object size Medium Object detect...

Page 36: ...ection Size min Speed axial max Repeatability Hysteresis Temperature compensation without Temperature drift with Ultrasonic pulse echo procedure combined echo runtime and Echo amplitude measurement 10...

Page 37: ...r output DC 30 V Safety classifications Electrostatic discharge protection in compliance with interference immunity against high frequency electromagnetic fields in compliance with interference immuni...

Page 38: ...Evaluation Unit for faults which are determined during initialisation Distance The space between two points First point of the USi is the active surface second point is the detected object cf Measurem...

Page 39: ...asurement distance Distance between active surface and detected object The minimum measurement distance is equal to the minimum switching distance the maximum measurement distance is equal to the moni...

Page 40: ...e minimum switch ing distance The detection field extends from 1 Range from minimum switching distance on to switch point 2 Operating mode 2 Ranges USi operating mode where the detection field is divi...

Page 41: ...ence axis Axis which runs perpendicularly to the active surface and through its centre IEC 60947 5 2 2 2 2 1 cf Opening angle Reference object Specified part which is used for comparative measurements...

Page 42: ...oximity switch Supply voltage Voltage which is externally connected to a device in order to enable its operation The supply voltage should correspond to the connecting voltage indicated on the type pl...

Page 43: ...sonic temperature drift is generally balanced by inter nal temperature compensation cf Temperature compensation Transducer Abbreviated name for ultrasonic transducer Referred to as sensor for USi cf S...

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