Mayr ROBATIC 500.1 Series Installation And Operational Instructions Download Page 8

Installation and Operational Instructions for 
ROBATIC

®

-clutch Type 500.1_ _ and Type 580.1_ _ 

Sizes 3 – 9 

(B.5.0.GB)

 

28/08/2007 TK/RB/RJ 

Chr. Mayr GmbH + Co. KG 

Tel.: 08341 / 804-241 

 

Eichenstraße 1 

Fax: 08341 / 804-422 

 

87665 Mauerstetten 

http://www.mayr.de 

Page 8 of 8 

Germany 

eMail: 

[email protected]

 

 

Maintenance and Inspection 

Please inspect the air gap "a" and the permitted centre offsets “V" 
and "V

1

" according to Table 1, at regular intervals.  

Bearing backlash and wear on the friction surfaces alter the 
permitted Table values. Apart from this, ROBATIC

®

-electromagnetic 

clutches are maintenance-free.  
 
 
 
 

Disposal 

Our electromagnetic clutch components must be disposed of 
separately as they consist of different materials. Please observe the 
relevant authority regulations. Code numbers must vary according 
to the dismantling process (metal, plastic and cable). 

Electronic components 
(Rectifier / ROBA

®

-switch): 

Products which have not been dismantled can be disposed of under 
the Code No. 160214 (Mixed Materials) or Components under Code 
No. 160216; or the objects can be disposed of by a certified waste 
disposal firm. 

Coil carriers (coil carriers with coil and strands) and all other 
steel components:
 
 

Steel scrap  

(Code No. 160117) 

Clutch rotors (steel girders with friction linings): 
 

Brake linings  

(Code No. 160112) 

 
 

Malfunctions / Breakdowns: 

Malfunction 

Possible Causes 

Solutions 

Clutch does not switch 

 

Incorrect voltage applied 

 

Rectifier failure 

 

Air gap too large 

 

Interrupted coil 

 

Apply correct voltage 

 

Replace rectifier 

 

Re-adjust air gap 

 

Replace clutch 

Clutch does not couple 

 

Grease and / or oil on the friction surfaces 

 

De-grease friction surfaces 

 
 

Summary of Contents for ROBATIC 500.1 Series

Page 1: ...eristics Run in Conditions Page 6 Installation Examples Boring the Rotor Hub Page 7 Installation Rotor De installation Rotor Turn on for the Ball Bearing Electrical Connection Page 8 Maintenance and I...

Page 2: ...which they are ordered and confirmed Using them for any other purpose is not allowed Guidelines for Electromagnetic Compatibility EMC In accordance with the EMC directives 89 336 EEC the individual co...

Page 3: ...lity Install additional protective measures against corrosion if the brake is subject to extreme ambient conditions or is installed in open air conditions unprotected from the weather Take precautions...

Page 4: ...7 8 9 Nominal torque M2 1 Nm 10 20 45 80 160 320 640 Maximum bore dmax in rotor 3 mm 20 25 30 40 55 70 80 Air gap a Figs 3 4 mm 0 2 1 0 05 0 0 2 15 0 05 0 0 2 15 0 05 0 0 3 15 0 05 0 0 3 15 0 05 0 0...

Page 5: ...which the closed clutch can be loaded without slipping occurring The relative duty cycle is the ratio of duty cycle to backlash duration in percent duty cycle Table 2 Size Friction work Qa J Clutch sp...

Page 6: ...tion Example 2 Fig 4 Electromagnetic clutch with flange hub 7 for the connection of two aligning shafts Torque Procedure Input shaft rotor 3 armature disk 4 flange hub 7 output shaft The coil carrier...

Page 7: ...he flange hub 7 observe the tightening torque acc Table 1 3 3 Align the armature disk 4 max permitted radial run out 0 15 mm Please Observe The armature disk 4 must be kept grease free 4 Installation...

Page 8: ...e observe the relevant authority regulations Code numbers must vary according to the dismantling process metal plastic and cable Electronic components Rectifier ROBA switch Products which have not bee...

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