Mayr ROBATIC 500.1 Series Installation And Operational Instructions Download Page 3

Installation and Operational Instructions for 
ROBATIC

®

-clutch Type 500.1_ _ and Type 580.1_ _ 

Sizes 3 – 9 

(B.5.0.GB)

 

28/08/2007 TK/RB/RJ 

Chr. Mayr GmbH + Co. KG 

Tel.: 08341 / 804-241 

 

Eichenstraße 1 

Fax: 08341 / 804-422 

 

87665 Mauerstetten 

http://www.mayr.de 

Page 3 of 8 

Germany 

eMail: 

[email protected]

 

 

Safety Regulations 

These Safety Regulations are user hints only and must not be complete! 

 

User-implemented Protective Measures:

  

 

 

Please cover moving parts to protect against injury through 
seizure and catapulted objects. 

 

Place a cover on the magnetic part to protect against injury 
through high temperatures. 

 

Protect against electric shocks by installing a conductive 
connection between the magnetic component and the PE 
conductor on the permanent installation (Protection Class I) 
and by carrying out a standardised inspection of the 
continuous PE conductor connection to all contactable metal 
parts. 

 

Protect against highly inductive switch-off peaks by installing 
varistors, spark quenching units or similar devices according 
to VDE 0580/2000-07, Paragraph 4.6, to prevent damage to 
the coil insulations or switch contact consumption in extreme 
conditions (this protection is contained in mayr

 ®

 rectifiers). 

 

The connection cable or connection strands on the clutches 
have a sheathing which is not resistant against all materials. 
On contact with chemical materials, please check for 
compatibility. 

 

Install additional protective measures against corrosion if the 
brake is subject to extreme ambient conditions or is installed 
in open air conditions, unprotected from the weather.  

 

Take precautions against freeze-up of the armature disk and 
the rotor in high humidity and at low temperatures. 

 
 

Regulations, Standards and Directives Used: 

98/37/EC 

Machine directive 

73/23/EEC 

Low voltage directive 

89/336/EEC 

EMC directive 

DIN VDE 0580 

Electromagnetic devices and components, 
general directives 

 

Please Observe the Following Standards:  

DIN EN ISO  
12100-1 and 2 

Machine safety 

DIN EN61000-6-4  Noise emission 

DIN EN61000-6-2  Interference immunity 

EN60204  

Electrical machine equipment

 

Liability 

 

 

The information, guidelines and technical data in these 
documents were up to date at the time of printing.  

Demands on previously delivered clutches are not valid. 

 

Liability for damage and operational malfunctions will not be 
taken if 

- the Installation and Operational Instructions are ignored or 

 neglected. 

- the clutches are used inappropriately. 

- the clutches are modified. 

- the clutches are worked on unprofessionally. 

- the clutches are handled or operated incorrectly. 

 
 

Guarantee 

 

The guarantee conditions correspond with the Chr. Mayr 
GmbH + Co. KG Sales and Delivery Conditions. 

 

Mistakes or deficiencies are to be reported to mayr

 ®

 at 

once! 

 
 

Conformity Markings 

The product conforms to the CE according to the low voltage 
directive 73/23/EEC. 
 
 

Identification 

mayr

 ®

 components are clearly marked and described on the 

Type tag: 

 
 

Manufacturer 

mayr

 ®

 

Product name / Type 

Article number 

Serial number

 

 
 
 
 

 

Summary of Contents for ROBATIC 500.1 Series

Page 1: ...eristics Run in Conditions Page 6 Installation Examples Boring the Rotor Hub Page 7 Installation Rotor De installation Rotor Turn on for the Ball Bearing Electrical Connection Page 8 Maintenance and I...

Page 2: ...which they are ordered and confirmed Using them for any other purpose is not allowed Guidelines for Electromagnetic Compatibility EMC In accordance with the EMC directives 89 336 EEC the individual co...

Page 3: ...lity Install additional protective measures against corrosion if the brake is subject to extreme ambient conditions or is installed in open air conditions unprotected from the weather Take precautions...

Page 4: ...7 8 9 Nominal torque M2 1 Nm 10 20 45 80 160 320 640 Maximum bore dmax in rotor 3 mm 20 25 30 40 55 70 80 Air gap a Figs 3 4 mm 0 2 1 0 05 0 0 2 15 0 05 0 0 2 15 0 05 0 0 3 15 0 05 0 0 3 15 0 05 0 0...

Page 5: ...which the closed clutch can be loaded without slipping occurring The relative duty cycle is the ratio of duty cycle to backlash duration in percent duty cycle Table 2 Size Friction work Qa J Clutch sp...

Page 6: ...tion Example 2 Fig 4 Electromagnetic clutch with flange hub 7 for the connection of two aligning shafts Torque Procedure Input shaft rotor 3 armature disk 4 flange hub 7 output shaft The coil carrier...

Page 7: ...he flange hub 7 observe the tightening torque acc Table 1 3 3 Align the armature disk 4 max permitted radial run out 0 15 mm Please Observe The armature disk 4 must be kept grease free 4 Installation...

Page 8: ...e observe the relevant authority regulations Code numbers must vary according to the dismantling process metal plastic and cable Electronic components Rectifier ROBA switch Products which have not bee...

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