Mayr ROBATIC 500.1 Series Installation And Operational Instructions Download Page 4

Installation and Operational Instructions for 
ROBATIC

®

-clutch Type 500.1_ _ and Type 580.1_ _ 

Sizes 3 – 9 

(B.5.0.GB)

 

28/08/2007 TK/RB/RJ 

Chr. Mayr GmbH + Co. KG 

Tel.: 08341 / 804-241 

 

Eichenstraße 1 

Fax: 08341 / 804-422 

 

87665 Mauerstetten 

http://www.mayr.de 

Page 4 of 8 

Germany 

eMail: 

[email protected]

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Parts List 

(Only use mayr

 

 original parts

Item  Name 

Coil carrier assembly Type 500.1_ _   
with magnetic coil and Type tag 

Coil carrier assembly Type 580.1_ _   
with magnetic coil and Type tag 

Rotor 

Armature disk assembly incl. transmission spring 

Cap screw 

Spring washer 

Flange hub (dependent on Type) 

7.1 

Set screw (dependent on Type) 

 
 

Table 1: Technical Data 

Size 

Nominal torque M

2

 

1)

 

[Nm] 

10 

20 

45 

80 

160 

320 

640 

Maximum bore d

max

 in rotor (3) 

[mm] 

20 

25 

30 

40 

55 

70 

80 

Air gap "a" (Figs. 3 / 4) 

[mm]  0,2

1

,

0

05

,

0

+

 

0,2

15

,

0

05

,

0

+

 

0,2

15

,

0

05

,

0

+

 

0,3

15

,

0

05

,

0

+

 

0,3

15

,

0

05

,

0

+

 

0,5

15

,

0

1

,

0

+

 

0,5

15

,

0

1

,

0

+

 

Max. permitted centre offset "V" (Figs. 5 / 6) 

[mm] 

0,05 

0,05 

0,05 

0,05 

0,1 

0,1 

0,1 

Max. permitted centre offset "V

1

" (Figs. 5 / 6) 

[mm] 

0,1 

0,15 

0,15 

0,15 

0,2 

0,2 

0,25 

Dimension "Z" (Fig. 5) 

[mm] 

35 H8 

42 H8 

52 H8 

62 H8 

80 H8 

100 H8 

125 H8 

Dimension "z" (Fig. 6) 

[mm] 

2,5 

3,5 

3,5 

Tightening torque cap screws (5) 

[Nm] 

1,1 

2,9 

5,7 

9,9 

24 

48 

83 

Tightening torque on fixing screws

2)

 

for coil carrier Type 500.1_ _ 

[Nm] 

2,9 

5,7 

9,9 

9,9 

24 

24 

48 

Tightening torque on fixing screws

2)

 

for coil carrier Type 580.1_ _ 

[Nm] 

2,9 

5,7 

5,7 

9,9 

9,9 

24 

24 

1)

 Please observe run-in specifications and minimum speed acc. Table 2  

2)

 Not included in standard delivery 

1/2

3

4

7.1

7

6

5

Summary of Contents for ROBATIC 500.1 Series

Page 1: ...eristics Run in Conditions Page 6 Installation Examples Boring the Rotor Hub Page 7 Installation Rotor De installation Rotor Turn on for the Ball Bearing Electrical Connection Page 8 Maintenance and I...

Page 2: ...which they are ordered and confirmed Using them for any other purpose is not allowed Guidelines for Electromagnetic Compatibility EMC In accordance with the EMC directives 89 336 EEC the individual co...

Page 3: ...lity Install additional protective measures against corrosion if the brake is subject to extreme ambient conditions or is installed in open air conditions unprotected from the weather Take precautions...

Page 4: ...7 8 9 Nominal torque M2 1 Nm 10 20 45 80 160 320 640 Maximum bore dmax in rotor 3 mm 20 25 30 40 55 70 80 Air gap a Figs 3 4 mm 0 2 1 0 05 0 0 2 15 0 05 0 0 2 15 0 05 0 0 3 15 0 05 0 0 3 15 0 05 0 0...

Page 5: ...which the closed clutch can be loaded without slipping occurring The relative duty cycle is the ratio of duty cycle to backlash duration in percent duty cycle Table 2 Size Friction work Qa J Clutch sp...

Page 6: ...tion Example 2 Fig 4 Electromagnetic clutch with flange hub 7 for the connection of two aligning shafts Torque Procedure Input shaft rotor 3 armature disk 4 flange hub 7 output shaft The coil carrier...

Page 7: ...he flange hub 7 observe the tightening torque acc Table 1 3 3 Align the armature disk 4 max permitted radial run out 0 15 mm Please Observe The armature disk 4 must be kept grease free 4 Installation...

Page 8: ...e observe the relevant authority regulations Code numbers must vary according to the dismantling process metal plastic and cable Electronic components Rectifier ROBA switch Products which have not bee...

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