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ROBA-stop

®

-M – Further Options

Further Options

Air gap “a“

Air gap “a“

Release inspection

When the magnetic coil in the coil 
carrier (Item 2) is energised, the 
armature disk (Item 3) is pulled 
towards the coil carrier (Item 2). 
The microswitch (Item 1) emits a 
signal and the brake is released.

Wear inspection

Due to wear on the rotor (Item 5), 
the nominal air gap “a” between 
the coil carrier (Item 2) and the 
armature disk (Item 3) increases. 
If the limit air gap (see Table in 
the Installation and Operational 
Instructions) is reached, the 
microswitch contact (Item 1) 
switches over and emits a signal. 
The rotor (Item 5) must  
be replaced.

In de-energised 
condition, the brake 
with lockable hand 
release can be 
released manually. 
By moving the hand 
release rod (Item 1), 
the armature disk 
(Item 3) is pushed 
against the thrust 
springs (Item 4) onto 
the coil carrier (Item 
2) and the braking 
torque is removed.

Hand release in  

starting position

Hand release in 

engaged position

Coil

energised

Shaft braked

Shaft runs free

de-energised

Shaft runs free

Shaft runs free

Continuous shaft with IP65

The enclosed design (IP65) is 
equipped with a screw plug (sizes 8 
to 500) or with a sealing cover (size 
1000) (see Type 891._14.1, page 5) 
as part of the standard delivery.
A radial shaft sealing ring (Item 1)  
is installed in the coil carrier (Item 2) 
on continuous shafts.

Damping rotor/gear hub

If vibrations in the drive line cannot 
be avoided, an O-ring (Item 1)  
is used to damp backlash between 
the gear hub (Item 6) and the rotor 
(Item 5).

Anti-condensation heating

The anti-condensation heating 
(Item 1) is used to prevent 
condensation formation  
inside the brake.
This product is particularly 
useful at temperatures of under 
zero degrees Celsius or in high 
humidity.

Special flange plate

We offer a range of flange plates 
for customer-specific solutions, 
such as for example the special 
flange plate shown in Fig. 7 
(Item 1) with customer-tailored 
centring (Item 8) and sealing 
(Item 7).

Lockable hand release

In  addition  to  the  standard  brakes, 

mayr

®

  power  transmission 

provides a multitude of further designs, which cannot be described 
in detail in this catalogue.
Some of the most frequently requested options are: 

Microswitch for switching condition indication (release 
inspection)
Microswitch for wear indication (wear inspection)
Special coil voltages
Lockable hand release
IP65 design for continuous shafts
Noise damping (O-ring damping between the gear hub  
and the rotor)
Anti-condensation heating
Customer-specific flange plate
Special lubricating material
ATEX design

Please contact 

mayr

®

 for further information.








Fig. 1

Fig. 

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Fig. 7

10

10

Summary of Contents for ROBA-stop-M

Page 1: ...OBA stop M Electromagnetic safety brakes Fast and cost effective installation High Protection IP54 IP65 Maintenance free for the rotor lifetime your reliable partner ROBA stop Always the safest choice...

Page 2: ...d condition helical springs 6 press against the armature disk 5 The rotor 3 is held between the armature disk 5 and the corresponding mounting surface of the machine The shaft is braked via the gear h...

Page 3: ...s in this document are represented with a comma e g 0 5 instead of 0 5 We reserve the right to make dimensional and constructional alterations 1 Hand release not installed on sizes 2 500 Size 1000 han...

Page 4: ...250 500 1 2 1000 5 Holding brake 1 2 Type 891 1_ _ _ Mnom Nm 4 8 16 32 64 100 180 250 450 800 3 1600 5 Input power Pnom W 19 25 29 38 46 69 88 98 120 152 186 Maximum speed nmax rpm 6000 5000 4000 350...

Page 5: ...IN IEC 60038 10 Outer diameter friction disk free size outer diameter flange plate 0 2 Missing dimensions are identical with Type 891 011 0 see page 4 Dimensions mm Size 2 4 8 16 32 60 100 150 250 500...

Page 6: ...nal condition by replacing the rotor For this the brake must be cleaned thoroughly The wear condition of the rotor 3 is determined by measuring the release voltage this must not exceed max 90 of the n...

Page 7: ...mm 6 05 6 05 6 9 8 10 4 11 15 14 15 5 17 18 5 18 5 Table 1 Permitted Bores dmax Size 2 4 8 16 32 60 100 150 250 500 1000 dmax Type 891 0_ _ _ 2 Keyway JS9 6885 1 13 13 18 22 30 32 42 45 55 75 90 6885...

Page 8: ...tching frequency can be taken from the friction power diagrams page 9 If the friction work switching work per braking is known the max switching frequency can also be taken from the friction power dia...

Page 9: ...250 Size 150 Size 100 Size 60 Size 32 Size 16 Size 8 Size 4 Size 2 Switching frequency 1 h Diagram 2 Type 891 10_ _ Holding brake Type 891 10_ _ Holding brake for 50 of the maximum speed nmax for the...

Page 10: ...1 page 5 as part of the standard delivery A radial shaft sealing ring Item 1 is installed in the coil carrier Item 2 on continuous shafts Damping rotor gear hub If vibrations in the drive line cannot...

Page 11: ...observe the applicable directives and standards e g DIN EN 60204 1 and DIN VDE 0580 Their observance must be guaranteed and double checked Earthing Connection The brake is designed for Protection Cla...

Page 12: ...g force braking torque adjustment 100 The overexcitation time tover is double the separation time t2 on each brake size Spring force braking torque adjustment 100 The overexcitation time tover is high...

Page 13: ...controlled output voltage with variable input voltage compact design compact design no wear on contacts no wear on contacts U over 207 VDC Overexcitation voltage U over 360 VDC Overexcitation voltage...

Page 14: ...7 W 517 W 312 W 416 W 416 W 416 W Max coil capacity at 230 VAC up to 85 C 352 W 352 W 187 W 250 W 250 W 250 W Max coil capacity at 400 VAC 50 C 540 W 720 W 720 W 720 W Max coil capacity at 400 VAC up...

Page 15: ...n Terminals 1 2 Input voltage fitted protective varistor 3 4 Connection for external contact for DC side switch off 5 6 Output voltage fitted protective varistor 7 8 Rext for bridge rectifier timing a...

Page 16: ...tive measures or external components are necessary The DC side disconnection is stand ard activated terminals 3 and 4 are not wired resulting in short electromagnetic consumer switching times The inte...

Page 17: ...bridge voltage for 50 ms and then control the 90 or 180 VDC overexcitation voltages After the overexcitation period they control the 52 or 104 VDC holding voltages The overexcitation period can be adj...

Page 18: ...load Switching products with a contact opening distance of 3 mm are suitable for this purpose Electrical Connection Terminals 1 Input voltage 2 Input voltage 3 Coil 4 Coil 5 Free nc terminal 6 Free nc...

Page 19: ...must be adjusted according to the size of the brake at the place of installation The brakes are designed for a relative duty cycle of 100 The brakes are only designed for dry running The braking torqu...

Page 20: ...7 contact mayr fr Italy Mayr Italia S r l Viale Veneto 3 35020 Saonara PD Tel 0 49 8 79 10 20 Fax 0 49 8 79 10 22 info mayr italia it Singapore Mayr Transmission S PTE Ltd No 8 Boon Lay Way Unit 03 06...

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