Mayr ROBA-ES 94 Series Installation And Operational Instructions Download Page 22

Installation and Operational Instructions for

 

ROBA

®

-ES Couplings Type 94_._ _ _._  Sizes 14 

– 65

 

(B.9.6.EN)

 

11/03/2022 TK/GH/GC/MD

 

Chr. Mayr GmbH + Co. KG

 

 

Eichenstraße 1, D-87665 Mauerstetten, Germany

 

 

Phone: +49 8341 804-0, Fax: +49 8341 804-421

 

Page 22 of 29 

www.mayr.com

E-Mail

[email protected]

 

 

Guidelines and Directives for Operation in 

 Areas Where There is a Danger of Explosion

 

 

Classification of 

 Areas Where There is a 

Danger of Explosion and Permitted Types 
According to the Directive 2014/34/EU 

For the implementation of the Directive, the ignition protection 
type “c” (constructional safety) has been applied in accordance 
with DIN EN ISO 80079-36/37/38 and the letter "h" has been 
recorded in the classification. 
 

Key designs: 

Dimensioning according to the requirements shaft diameter, 
transmittable torque and operating conditions must be carried out.  
To do this, the corresponding user data must be known or the 
user must carry out the dimensioning in accordance with the valid 
calculation basis (e.g. DIN 6892) for key connections and the 
permitted voltage values common in mechanical engineering. 
For the calculation, please take the yield point Rp

 0.2

 = 200 N/mm

2

 

for aluminum and the yield strength R

e

 = 350 N/mm

2

 for steel. 

During initial operation, please make sure that the key is inserted 
correctly and that the coupling and the key are secured axially. 
According to the described coupling combinations and if the 
measures and guidelines described in the Installation and 
Operational Instructions are observed, the ROBA

®

-ES is suitable 

for use in areas where there is a danger of explosion according to 
the category: 
 

 

II 2G Ex h IIC 

T4/T5/T6  

 

-30°C 

 Ta 

 +80/60/45°C Gb 

 

II 2D Ex h IIIC T

110°C 

 

-30°C 

 Ta 

 +80/60/45°C Db 

 

I M2 Ex h I Mb 

 
Permitted Types:  94_.022._ / 94_.122._ / 94_.522._ / 94_.622._ 
If the frictionally-locking hub types listed below are designed with 
additional key connections, they also accord with the category 
described here. 
 

Couplings with a frictionally-locking shaft-hub connection: 

These designs are in the standard design suitable for application 
in areas where there is a danger of explosion according to the 
category: 
 

 

II 3G Ex h IIC 

T4/T5/T6  

 

-30°C 

 Ta 

 +80/60/45°C Gc 

 

II 3D Ex h IIIC T

110°C 

 

-30°C 

 Ta 

 +80/60/45°C Dc 

 
Permitted Types:   94_.000._ / 94_.100._ / 94_.500._ / 94_.600._  
 

94_.001._ / 94_.101._ / 94_.501._ / 94_.601._  

 

94_.002._ / 94_.102._ / 94_.502._ / 94_.602._  

 

94_.011._ / 94_.111._ / 94_.511._ / 94_.611._  

 

94_.012._ / 94_.112._ / 94_.512._ / 94_.612._ 

 
The values specified in Tables 1 to 4 for transmittable torques for 
clamping hubs and shrink disk hubs must be observed. 
In order to ensure torque transmission, an additional keyway can 
be added with these designs. 
In Table 15, the bore diameters for which a keyway is possible 
are listed. 
Furthermore, secure torque transmission is guaranteed if the 
respective customer-side application constellation is checked as 
to whether the torque transmission capability of the shaft-hub 
connection can be sufficiently guaranteed (at least 1.5 to the 
maximum torque on the system). This inspection must be 
repeated at regular intervals during maintenance work (see 
Maintenance). 
In these conditions, coupling application is possible in the 
following areas: 
 

 

II 2G Ex h IIC 

T4/T5/T6  

 

-30°C 

 Ta 

 +80/60/45°C Gb X 

 

II 2D Ex h IIIC T

110°C 

 

-30°C 

 Ta 

 +80/60/45°C Db X 

 

 

The X at the end of the classification refers to 
the operating conditions for an inspection of the 
transmission reliability of the frictionally-locking 
shaft-hub connection. 
Without this inspection, this classification is 
rendered invalid. 

 

Table 15 

Type 

Bore 

[mm] 

Size 

14 

19 

24 

28 

38 

94_._00._ 

d

min

 

10 

15 

19 

20 

d

max

 

15 

20 

28 

35 

45 

94_._11._ 

d

min

 

10 

15 

19 

20 

d

max

 

12 

18 

22 

32 

36 

 

Type 

Bore 

[mm] 

Size 

42 

48 

55 

65 

94_._00._ 

d

min

 

28 

35 

40 

45 

d

max

 

50 

55 

70 

80 

94_._11._ 

d

min

 

28 

35 

40 

45 

d

max

 

42 

52 

58 

63 

 
 

 

 

Summary of Contents for ROBA-ES 94 Series

Page 1: ...e 13 Table 11 Torsional Spring Rigidities Page 14 Table 12 Radial Spring Rigidities Table 13 Elastomeric Element Hardnesses and Permitted Temperature Ranges Page 15 Elastomeric Elements Agent Resistan...

Page 2: ...Instructions go to print the ROBA ES couplings accord with the known technical specifications and are operationally safe at the time of delivery DANGER If the ROBA ES couplings are modified the releva...

Page 3: ...jointed coupling short Type 942 _ _ _ _ Double jointed coupling with sleeve variable length Type 943 _ _ _ _ Key hub Type 94_ _ _2 _ Clamping hub Type 94_ _0_ _ Clamping hub Type 94_ _ _0 _ Clamping...

Page 4: ...o elastomeric elements and a sleeve with variable length as a double jointed coupling Type 943 _ _ _ _ ROBA ES couplings are conceived specially for backlash free operation at comparatively high speed...

Page 5: ...screw tightening torques Nm 1 4 10 8 1 10 25 25 70 120 120 200 1 Values in brackets valid for bore 20 mm screw property class 12 9 Size Bores on clamping hubs and respective frictionally locking trans...

Page 6: ...mum speed rpm 28000 21000 21000 15500 15500 13200 10500 Tensioning screw thread 4 x M3 6 x M4 6 x M4 4 x M5 4 x M5 8 x M5 8 x M6 Tensioning screw tightening torques Nm 1 3 3 0 3 0 6 0 6 0 6 0 10 Size...

Page 7: ...60 70 75 Maximum speed rpm 9000 8000 6300 5600 Tensioning screw thread 4 x M8 4 x M10 4 x M10 4 x M12 Tensioning screw tightening torques Nm 30 52 58 100 Size Bores on steel shrink disk hubs and resp...

Page 8: ...luminum shrink disk hubs and respective frictionally locking transmittable torques TR Nm Suitable for H7 k6 with larger fit clearance the transmittable torque is reduced 6 7 8 9 10 11 12 14 15 16 17 1...

Page 9: ...n brackets valid for bore 15 mm 3 Values in brackets valid for bore 20 mm screw property class 12 9 Size Bores on split clamping hubs and respective frictionally locking transmittable torques TR Nm Su...

Page 10: ...ced 12 20 25 35 14 15 19 36 24 84 28 188 Table 8 Technical Data for Design with Clamping Hub Compact Item 5 Fig 1 Size 14 19 24 28 38 Minimum bore mm 5 8 10 14 15 Maximum bore mm 16 25 32 36 45 Maximu...

Page 11: ...dness 80 Sh A blue Elastomeric element hardness 92 Sh A yellow Elastomeric element hardness 98 Sh A red Elastomeric element hardness 64 Sh D green Elastomeric element hardness 72 Sh D grey TKN Nm TK m...

Page 12: ...25 0 18 0 13 1 3 1 0 0 9 0 8 Only available as Type 940 _11 P 14 32 1 0 0 21 0 15 0 09 0 06 1 1 1 0 0 9 0 8 19 37 5 1 2 0 15 0 10 0 06 0 04 1 1 1 0 0 9 0 8 24 50 1 4 0 18 0 14 0 10 0 07 1 1 1 0 0 9 0...

Page 13: ...900 1400 2100 1050 1800 2200 4200 3200 24 820 2300 3700 4500 7200 1300 4800 7600 10800 10500 28 1300 3800 4200 7000 12500 2200 6800 10100 17200 23000 38 2000 5600 7400 9000 25000 3400 11900 19900 3050...

Page 14: ...24 800 1900 2800 4200 7100 28 950 2100 3500 4900 9200 38 1300 2900 4800 5600 12000 42 3400 4100 5400 6900 16000 48 3750 4500 6200 8200 18000 55 4730 5680 8200 22500 65 6360 7640 13120 36000 Only avail...

Page 15: ...sed is resistant to hydrolysis In contrast to other polyurethane materials water including sea water causes even after years of exposure no particular changes to the mechanical characteristics Hot wat...

Page 16: ...hubs 0 onto both shaft ends using a suitable device and bring them into the correct position 2 Tighten the clamping screw 0 1 using a torque wrench evenly to the required torque acc Table 1 Fig 7 Ins...

Page 17: ...he tensioning screws 1 2 lightly up to contact 3 Tighten the tensioning screws 1 2 stepwise in 3 to max 6 tightening sequences and cross wise evenly using a torque wrench to the required torque acc Ta...

Page 18: ...nd in several tightening sequences to the tightening torque stated in Table 6 Please make sure that the gap X Fig 13 has the same size on both hub sides If necessary re adjust it Fig 12 Fig 13 Install...

Page 19: ...ver we recommend alignment of the coupling of the shaft ends using a dial gauge or laser on drives operating at very high speeds Permitted Shaft Misalignments ROBA ES couplings compensate for radial a...

Page 20: ...e catalogue Higher speeds are only permitted after contacting the manufacturers Please operate designs with sleeve 9 at subcritical levels Both hub variants clamping hub 0 5 and split clamping hub 3 m...

Page 21: ...atest after 3 months 4 If no irregularities or wear are found during the maintenance and inspection interval defined in point 3 further inspection intervals can with unchanged operating parameters tak...

Page 22: ...rictionally locking hub types listed below are designed with additional key connections they also accord with the category described here Couplings with a frictionally locking shaft hub connection The...

Page 23: ...the coupling dimensioning The maximum given ambient temperatures are to be kept to The maximum surface temperature of the coupling changes in dependence of the ambient temperature see coupling markin...

Page 24: ...3 Layers of dust on the coupling or operation in piles of dust is not permitted It is essential that the distance dimension E acc Fig 15 and Table 14 is adhered to If the two coupling parts touch ther...

Page 25: ...observe Fig 16 page 19 4 Frictional locking inspection on hub connection TR Tmax Tmax is the maximum torque occurring in the coupling Values for TR are on pages 5 to 10 5 Explanations 5 1 The torque...

Page 26: ...Speed factor Sf Frequency factor F in Hz 5 5 Sf 1 f 5 f shows the load alternation per second Hz 1 s Sz Start up factor impact frequency S h 0 100 101 200 201 400 401 800 801 1000 Sz 1 1 2 1 4 1 6 1...

Page 27: ...oning and clamping screws for axial hub securement to the required torque or tighten the locking set screw and secure it against self loosening using sealing lacquer 4 Check the coupling for wear Cam...

Page 28: ...ric element are exceeded see Table 9 Danger of ignition due to formation of sparks on metallic contact of the cams 1 Set the system out of operation 2 Dismantle the coupling and remove the remainders...

Page 29: ...eloped constructed and produced by us in accordance with the EU Directive named above Deposit Receipt EX9A 010376 0002 Notified Body number 0123 Applied Standards Regulations and Inspections ASRI 1 DI...

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