Mayr ROBA-ES 94 Series Installation And Operational Instructions Download Page 19

Installation and Operational Instructions for

 

ROBA

®

-ES Couplings Type 94_._ _ _._  Sizes 14 

– 65

 

(B.9.6.EN)

 

11/03/2022 TK/GH/GC/MD

 

Chr. Mayr GmbH + Co. KG

 

 

Eichenstraße 1, D-87665 Mauerstetten, Germany

 

 

Phone: +49 8341 804-0, Fax: +49 8341 804-421

 

Page 19 of 29 

www.mayr.com

E-Mail

[email protected]

 

 

Joining Both Coupling Hubs 

Due to the pre-tension on the flexible elastomeric element (6), an 
axial installation force is required when joining the coupling hubs 
(Figs. 2 und 3 / page 4). 
The force required can be reduced by lightly greasing the 
elastomeric element. 

 

Use PU-compatible lubricants (e. g. Vaseline or 
a multi-purpose grease based on mineral oil, 
NLGI Class 2, with a basic oil viscosity of 
approx. 200 mm

2

/s). 

 

 

After joining both coupling hubs, no axial 
pressure must be placed on

 

the

 

elastomeric 

element (6). 
Keep to distance dimension “E” acc. Fig. 15 
and Table 14! 
Please see guideline under ATEX! 

 
 

 

 

Fig. 15   

ROBA

®

-ES with clamping hubs 

 

Table 14: Distance Dimension "E" 

Size 

Distance dimension “E” (Fig. 15) 

14 

13 mm 

19 

16 mm 

24 

18 mm 

28 

20 mm 

38 

24 mm 

42 

26 mm 

48 

28 mm 

55 

30 mm 

65 

35 mm 

 
 
 

Coupling Alignment 

Exact alignment of the coupling increases the coupling service 
lifetime and reduces the load on the shaft bearings. In most of the 
applications, coupling alignment using a straight edge in two 
levels vertical to each other is sufficient. 
However, we recommend alignment of the coupling (of the shaft 
ends) using a dial gauge or laser on drives operating at very high 
speeds. 
 

 

Permitted Shaft Misalignments 

ROBA

®

-ES couplings compensate for radial, axial and angular 

shaft misalignments (Fig. 17) without losing their backlash-free 
function. However, the permitted shaft misalignments indicated in 
Table 10 on page 12 must not simultaneously reach their 
maximum value. If more than one kind of misalignment takes 
place simultaneously, they influence each other. This means that 
the permitted misalignment values are dependent on one another, 
see Fig. 16. 
The sum total of the actual misalignments in percent of the 
maximum value must not exceed 100 % (see example and Fig. 
16). 
The permitted misalignment values given in Table 10 refer to 
coupling operation at nominal torque, an ambient temperature of 
+30 °C and an operating speed of 1500 rpm. If the coupling is 
operated in other or more extreme operating conditions, please 
contact the manufacturers. 
 

         

 

 

Fig. 16 

 

Example: 

ROBA

®

-ES, Size 24, Type 940.000.A 

Axial displacement occurrence ΔK

 a

 = 0.56 mm equals 40 % of 

the permitted maximum value ΔK

 a

 = 1.4 mm. 

Angular misalignment occurrence ΔK

 w

 = 0.27° equals 30 %  

of 

the permitted maximum value ΔK

 w

 = 0.9°. 

=> permitted radial misalignment ΔK

 r

 = 30 % of the maximum 

value 

ΔK

 r

 = 1.0 

mm => ΔK

 r

 = 0.3 mm 

 
 

 

 

Axial 

Radial 

Angular 

 

displacement 

misalignment 

misalignment 

 

Fig. 17 

 
 

 

20

30

%

25

%

75

%

0%

50

%

20

40%

40

30%

60

60

80

80

100

100

Right hub shown 

mirrored 

Δ K

w

 [%] 

Angular misalignment 

Δ K

a

 [%] Axial displacement 

Δ K

r

 [%

Ra

d

ia

l m

is

a

lig

n

m

e

n

Summary of Contents for ROBA-ES 94 Series

Page 1: ...e 13 Table 11 Torsional Spring Rigidities Page 14 Table 12 Radial Spring Rigidities Table 13 Elastomeric Element Hardnesses and Permitted Temperature Ranges Page 15 Elastomeric Elements Agent Resistan...

Page 2: ...Instructions go to print the ROBA ES couplings accord with the known technical specifications and are operationally safe at the time of delivery DANGER If the ROBA ES couplings are modified the releva...

Page 3: ...jointed coupling short Type 942 _ _ _ _ Double jointed coupling with sleeve variable length Type 943 _ _ _ _ Key hub Type 94_ _ _2 _ Clamping hub Type 94_ _0_ _ Clamping hub Type 94_ _ _0 _ Clamping...

Page 4: ...o elastomeric elements and a sleeve with variable length as a double jointed coupling Type 943 _ _ _ _ ROBA ES couplings are conceived specially for backlash free operation at comparatively high speed...

Page 5: ...screw tightening torques Nm 1 4 10 8 1 10 25 25 70 120 120 200 1 Values in brackets valid for bore 20 mm screw property class 12 9 Size Bores on clamping hubs and respective frictionally locking trans...

Page 6: ...mum speed rpm 28000 21000 21000 15500 15500 13200 10500 Tensioning screw thread 4 x M3 6 x M4 6 x M4 4 x M5 4 x M5 8 x M5 8 x M6 Tensioning screw tightening torques Nm 1 3 3 0 3 0 6 0 6 0 6 0 10 Size...

Page 7: ...60 70 75 Maximum speed rpm 9000 8000 6300 5600 Tensioning screw thread 4 x M8 4 x M10 4 x M10 4 x M12 Tensioning screw tightening torques Nm 30 52 58 100 Size Bores on steel shrink disk hubs and resp...

Page 8: ...luminum shrink disk hubs and respective frictionally locking transmittable torques TR Nm Suitable for H7 k6 with larger fit clearance the transmittable torque is reduced 6 7 8 9 10 11 12 14 15 16 17 1...

Page 9: ...n brackets valid for bore 15 mm 3 Values in brackets valid for bore 20 mm screw property class 12 9 Size Bores on split clamping hubs and respective frictionally locking transmittable torques TR Nm Su...

Page 10: ...ced 12 20 25 35 14 15 19 36 24 84 28 188 Table 8 Technical Data for Design with Clamping Hub Compact Item 5 Fig 1 Size 14 19 24 28 38 Minimum bore mm 5 8 10 14 15 Maximum bore mm 16 25 32 36 45 Maximu...

Page 11: ...dness 80 Sh A blue Elastomeric element hardness 92 Sh A yellow Elastomeric element hardness 98 Sh A red Elastomeric element hardness 64 Sh D green Elastomeric element hardness 72 Sh D grey TKN Nm TK m...

Page 12: ...25 0 18 0 13 1 3 1 0 0 9 0 8 Only available as Type 940 _11 P 14 32 1 0 0 21 0 15 0 09 0 06 1 1 1 0 0 9 0 8 19 37 5 1 2 0 15 0 10 0 06 0 04 1 1 1 0 0 9 0 8 24 50 1 4 0 18 0 14 0 10 0 07 1 1 1 0 0 9 0...

Page 13: ...900 1400 2100 1050 1800 2200 4200 3200 24 820 2300 3700 4500 7200 1300 4800 7600 10800 10500 28 1300 3800 4200 7000 12500 2200 6800 10100 17200 23000 38 2000 5600 7400 9000 25000 3400 11900 19900 3050...

Page 14: ...24 800 1900 2800 4200 7100 28 950 2100 3500 4900 9200 38 1300 2900 4800 5600 12000 42 3400 4100 5400 6900 16000 48 3750 4500 6200 8200 18000 55 4730 5680 8200 22500 65 6360 7640 13120 36000 Only avail...

Page 15: ...sed is resistant to hydrolysis In contrast to other polyurethane materials water including sea water causes even after years of exposure no particular changes to the mechanical characteristics Hot wat...

Page 16: ...hubs 0 onto both shaft ends using a suitable device and bring them into the correct position 2 Tighten the clamping screw 0 1 using a torque wrench evenly to the required torque acc Table 1 Fig 7 Ins...

Page 17: ...he tensioning screws 1 2 lightly up to contact 3 Tighten the tensioning screws 1 2 stepwise in 3 to max 6 tightening sequences and cross wise evenly using a torque wrench to the required torque acc Ta...

Page 18: ...nd in several tightening sequences to the tightening torque stated in Table 6 Please make sure that the gap X Fig 13 has the same size on both hub sides If necessary re adjust it Fig 12 Fig 13 Install...

Page 19: ...ver we recommend alignment of the coupling of the shaft ends using a dial gauge or laser on drives operating at very high speeds Permitted Shaft Misalignments ROBA ES couplings compensate for radial a...

Page 20: ...e catalogue Higher speeds are only permitted after contacting the manufacturers Please operate designs with sleeve 9 at subcritical levels Both hub variants clamping hub 0 5 and split clamping hub 3 m...

Page 21: ...atest after 3 months 4 If no irregularities or wear are found during the maintenance and inspection interval defined in point 3 further inspection intervals can with unchanged operating parameters tak...

Page 22: ...rictionally locking hub types listed below are designed with additional key connections they also accord with the category described here Couplings with a frictionally locking shaft hub connection The...

Page 23: ...the coupling dimensioning The maximum given ambient temperatures are to be kept to The maximum surface temperature of the coupling changes in dependence of the ambient temperature see coupling markin...

Page 24: ...3 Layers of dust on the coupling or operation in piles of dust is not permitted It is essential that the distance dimension E acc Fig 15 and Table 14 is adhered to If the two coupling parts touch ther...

Page 25: ...observe Fig 16 page 19 4 Frictional locking inspection on hub connection TR Tmax Tmax is the maximum torque occurring in the coupling Values for TR are on pages 5 to 10 5 Explanations 5 1 The torque...

Page 26: ...Speed factor Sf Frequency factor F in Hz 5 5 Sf 1 f 5 f shows the load alternation per second Hz 1 s Sz Start up factor impact frequency S h 0 100 101 200 201 400 401 800 801 1000 Sz 1 1 2 1 4 1 6 1...

Page 27: ...oning and clamping screws for axial hub securement to the required torque or tighten the locking set screw and secure it against self loosening using sealing lacquer 4 Check the coupling for wear Cam...

Page 28: ...ric element are exceeded see Table 9 Danger of ignition due to formation of sparks on metallic contact of the cams 1 Set the system out of operation 2 Dismantle the coupling and remove the remainders...

Page 29: ...eloped constructed and produced by us in accordance with the EU Directive named above Deposit Receipt EX9A 010376 0002 Notified Body number 0123 Applied Standards Regulations and Inspections ASRI 1 DI...

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