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3.0 

USING THE CAPSTAN

 

 

 

3.1 

PERSONAL SAFETY WARNINGS

 

 

 



As  with  all  load  carrying  equipment,  the 
consequences  of  heavy  overload,  neglect  or 
misuse may be unexpected failure and exposure 
of  crew  and/or  vessel  to  risk.  Operate  the 
capstan with extreme care at all times. 



Before  testing  the  capstan  for  the  first  time, 
check that all the wiring has been done correctly.

 



When  using  the  capstan  at  all  times  practice 
good  seamanship  and  adhere  to  the  following 
rules in order to avoid any likelihood of injury.

 



For DC powered capstans, run the engine whilst 
using  the  capstan.  This  is  not  only  a  safety 
precaution  but  also  helps  minimise  the  drain  on 
the batteries.

 



Do  not  use  capstan  as  a  bollard  or  mooring 
point. When at the dock, always tie off directly to 
a bollard or sampson post.

 



At  all  times  keep  hands,  feet,  loose  clothing, 
cordage,  your  hair  and  other  people  on  board 
WELL CLEAR.

 



When  the  capstan  is  not  in  use,  make  sure  the 
power  supply  is  isolated,  making  an  accidental 
operation thereby impossible.

 



The 

circuit 

breaker/isolator 

(DC 

powered 

capstans  only)  provides  high  current  protection 
for the main supply cables as well as the means 
to isolate the circuit. 

  

 

 
 
 

  ! 

Use only clockwise rotation for handling  

 

 

3-ply  twisted  rope,  otherwise  problems  may 

 

 

occur in laying the rope.

 

 
 

  ! 

If using the capstan for hauling an anchor  

 

 

line, make sure the other end of the line is  

 

 

securely fastened to the boat.

 

 

3.2 

OPERATING THE CAPSTAN 

 



Turn  “on”  the  breaker/isolator  for  main  power 
supply and the isolator for footswitches. 



Wrap  several  turns  of  line  around  the  drum. 
Make  sure  the  drum  is  operated  in  the  same 
direction as the line is wrapped around it. 



Whilst  pulling  on  the  tail  of  the  line,  press  the 
footswitch.  The  capstan  will  start  rotating. 
Increasing  and  decreasing  the  load  (tension)  on 
the  tail  will  control  the  amount  of  slip  and 
therefore  the  speed  at  which  the  line  will  be 
hauled in. 



The grip can be increased by adding extra turns 
of  line  around  the  drum.  Do  not  put  too  many 
turns around it; this could result in line not being 
able to slip even if the tail is loose.

 



Whilst  docking,  wind  and  tide  can  impose 
sudden  and  excessive  line  tension.  It  is 
recommended  to  allow  slipping  to  occur  at  the 
drum. This will protect the capstan, docking lines 
and vessel from damage.

 



After hauling the rope, it should be transferred to 
a bollard to relieve the load from the capstan



To  operate  a  dual  speed  capstan  at  higher 
speed,  both  “slow”  and  “fast”  footswitch  should 
be pressed.

 



When finished, turn off the isolator switch.

  

 
 
 

   ! 

As 

safety 

feature 

the 

contacts 

on 

 

footswitches  are  non-latching  and  the  capstan 

 

will  continue  to  operate  up  or  down  only  while 

 

the  switch  is  physically  held  in  the  engaged 

 

position.

 

 
 

   ! 

Maxwell  recommends  all  warping  operations 

 

be controlled by the footswitch. This makes it a 

 

one-person  operation  and  offers  better  control 

 

of the capstan in case of emergency.

 

 
 

   ! 

Take  care  not  to  allow  “riding  turns”.  This  is 

 

caused  by  the  loaded  line  climbing  on  top  of 

 

lower  loaded  coils  on  the  drum.  A  riding  turn 

 

can  only  be  removed  by  paying  the  line  out  to 

 

the point where the riding turn is created.

 

 

Summary of Contents for CAPSTAN 8000 Series

Page 1: ...CAPSTAN 8000 SERIES...

Page 2: ...d All rights reserved Printed in New Zealand P19136 Rev 11 00 31 01 2019 VETUS Maxwell APAC Ltd reserves the right to make engineering changes to all products without notice Illustrations and specific...

Page 3: ...NNECTIONS TO AC MOTOR 7 2 8 INSTALLATION OF CONTROLS 8 2 9 NOTE TO BOAT BUILDER 8 3 0 USING THE CAPSTAN 9 3 1 PERSONAL SAFETY WARNINGS 9 3 2 OPERATING THE CAPSTAN 10 4 0 MAINTENANCE 10 4 1 CAPSTAN MAI...

Page 4: ...ell distributor The connection of the power lines and control circuitry to the capstan must be done by skilled technicians to ensure reliable and safe operation of the windlass Although mooring capsta...

Page 5: ...flow Line speed recommended flow 12m min 39 4ft min Recommended hydraulic oil flow 54l min 14 3USgal min 36l min 9 5USgal min Maximum hydraulic oil flow 75l min 19 8USgal min Maximum hydraulic oil pr...

Page 6: ...lected to provide limited overload protection for the motor and full protection for the supply cables It also provides the means for isolating the electrical system from the battery This should be mou...

Page 7: ...m retaining nut drum key retention clips and deck seal Undo and remove the M12 Hex Hd Bolts and spring washers from the spacer tube and remove the deckplate Refer to Appendix B of this Manual and iden...

Page 8: ...e Mainshaft and secure it with the Retaining Screw Insert the Cap with o ring into the Drum Picture 2 3 Deck Seal Assembly Shaft Retention Clip Drum Picture 2 4 Drum Retention Clip Assembly 2 5 POWER...

Page 9: ...he selected gland fitting must fit the terminal box be capable of anchoring the armoured cable and allow an effective waterproof entry seal to be made Make the line connections to motor terminals as p...

Page 10: ...prevent operating the capstan by someone accidentally stepping on a footswitch Refer to wiring schematics in Appendix C for control circuits All control wiring should be done using no smaller than 1...

Page 11: ...r for main power supply and the isolator for footswitches Wrap several turns of line around the drum Make sure the drum is operated in the same direction as the line is wrapped around it Whilst pullin...

Page 12: ...assemble in the reversed order Inspect the components below deck for corrosion chipped paint etc clean them and touch up the paint if necessary Spray them for protection with CRC 3013 Soft Seal Check...

Page 13: ...ried on board Part No Description Qty P104751 Kit_ SS Cap 80 and O Ring Includes 4809 Cap 1 SP2769 O Ring 1 2689 Retaining clip 2 3005 Drum key 1 If any other spare part is required please refer to Ap...

Page 14: ...wiring is correct and check it for damage Check the power supply to controls from the source step by step and identify the point where it stops Incorrect or incomplete wiring Check wiring against dia...

Page 15: ...13 APPENDIX A Dimensional Drawings...

Page 16: ...14...

Page 17: ...15...

Page 18: ...0 1 6 Drum retaining nut Stainless Steel 5310 1 7 Drum Stainless Steel 5499 1 8 Cap Screw M12 x 40 6417 8 9 Spring Washer M12 SP0475 16 10 Insulating Bush 3012 8 11 Hex Hd Bolt M12 x 70 SP3021 8 12 To...

Page 19: ...cer tube 1 5329 52 Spring washers M12 SS304 10 SP0475 53 Bolt Hex Hd M12 x 40 SS304 10 SP0299 54 Label 1 3041 55 Hammer screw 2 SP0523 56 Gearbox AC vertical AC horizontal 1 1 SP3307 SP3318 57 Bolt He...

Page 20: ...ic Bottomworks Item No Description Part No Qty 51 Spacer tube 5329 1 52 Spring washer M12 s s SP0475 10 53 Bolt M12 x 40 s s SP0299 10 54 Gearbox Motor Shaft Low flow I High flow I High flow L P104002...

Page 21: ...19 APPENDIX C Installation Schematics...

Page 22: ...20...

Page 23: ...21...

Page 24: ...22...

Page 25: ...l not be liable for any loss damages harm or claim attributed to a use of the products in applications for which the products are not intended b corrosion wear and tear or improper installation c impr...

Page 26: ...ler or supplier of the goods or fill out the electronic warranty form on our website www maxwellmarine com Name Address Telephone Facsimile Supplier Dealer Name Address Telephone Facsimile Windlass Mo...

Page 27: ...25...

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