Maxwell CAPSTAN 8000 Series Manual Download Page 10

brake.  As  above,  remove  the  existing  brake  power 
supply  and  connect  the  brake  to  the  appropriate 
terminals in the VFD unit (see wiring diagram of VFD 
unit, supplied with the unit). 
 
Replace  the  terminal  box  cover  and  sealing  gasket. 
Evenly tighten the four securing screws. 
Check: 

 

Is the direction of rotation of the motor correct? 

 

Are cables satisfactorily fixed and out of the path 
of chain? 

 

Are  cable  entry  points  to  motor  terminal  box 
satisfactorily waterproofed? 

Spray  the  cable  gland, cable  entry  points  and  motor 
terminal  box  with  anti-corrosive  waterproof  coating 
"CRC 3013 Soft Seal" or equivalent. 
 

 

 

 
 
 
 
 
 
 
 
 
 
 

2.8 

INSTALLATION OF CONTROLS

 

 

 

The recommended way of controlling a mooring 
capstan is by footswitch. The footswitches are 
available from Maxwell with plastic or stainless steel 
covers. 
An  isolator  switch  for  footswitches  must  be  installed 
in the  wheelhouse, to prevent operating the capstan 
by someone accidentally stepping on a footswitch. 
Refer to wiring schematics in Appendix C for control 
circuits.  All  control  wiring  should  be  done  using  no 
smaller than 1.5mm² wire (AWG 16). 
A  manually  re-settable,  ignition  proof  3A  breaker  or 
fuse should be installed on the power supply line for 
controls,  within  1m  (40”)  from  the  main 
breaker/isolator.  These  requirements  are  mandatory 
to meet USCG, ABYC and NMMA rules. 
After connecting the power lines, spray all ports and 
fittings  with  anti-

corrosive  waterproof  coating  “CRC 

3013 Soft S

eal” or equivalent. 

 

  
 

 

2.9 

NOTE TO BOAT BUILDER

 

 

 

Experience has shown that, on long ocean 
deliveries, sulphur from the ship

’s exhaust can settle 

on polished surfaces, which can affect the quality of 
the finish. 
Please ensure that, upon completion of installation, 
the capstan is treated with suitable corrosion 
protective coating (“CRC 3097 Long Life”) and 
wrapped in plastic film. This ensures that your 
customer receives the capstan from you in the same 
top quality condition as you received it from Maxwell.

 

 

 

 

 

Summary of Contents for CAPSTAN 8000 Series

Page 1: ...CAPSTAN 8000 SERIES...

Page 2: ...d All rights reserved Printed in New Zealand P19136 Rev 11 00 31 01 2019 VETUS Maxwell APAC Ltd reserves the right to make engineering changes to all products without notice Illustrations and specific...

Page 3: ...NNECTIONS TO AC MOTOR 7 2 8 INSTALLATION OF CONTROLS 8 2 9 NOTE TO BOAT BUILDER 8 3 0 USING THE CAPSTAN 9 3 1 PERSONAL SAFETY WARNINGS 9 3 2 OPERATING THE CAPSTAN 10 4 0 MAINTENANCE 10 4 1 CAPSTAN MAI...

Page 4: ...ell distributor The connection of the power lines and control circuitry to the capstan must be done by skilled technicians to ensure reliable and safe operation of the windlass Although mooring capsta...

Page 5: ...flow Line speed recommended flow 12m min 39 4ft min Recommended hydraulic oil flow 54l min 14 3USgal min 36l min 9 5USgal min Maximum hydraulic oil flow 75l min 19 8USgal min Maximum hydraulic oil pr...

Page 6: ...lected to provide limited overload protection for the motor and full protection for the supply cables It also provides the means for isolating the electrical system from the battery This should be mou...

Page 7: ...m retaining nut drum key retention clips and deck seal Undo and remove the M12 Hex Hd Bolts and spring washers from the spacer tube and remove the deckplate Refer to Appendix B of this Manual and iden...

Page 8: ...e Mainshaft and secure it with the Retaining Screw Insert the Cap with o ring into the Drum Picture 2 3 Deck Seal Assembly Shaft Retention Clip Drum Picture 2 4 Drum Retention Clip Assembly 2 5 POWER...

Page 9: ...he selected gland fitting must fit the terminal box be capable of anchoring the armoured cable and allow an effective waterproof entry seal to be made Make the line connections to motor terminals as p...

Page 10: ...prevent operating the capstan by someone accidentally stepping on a footswitch Refer to wiring schematics in Appendix C for control circuits All control wiring should be done using no smaller than 1...

Page 11: ...r for main power supply and the isolator for footswitches Wrap several turns of line around the drum Make sure the drum is operated in the same direction as the line is wrapped around it Whilst pullin...

Page 12: ...assemble in the reversed order Inspect the components below deck for corrosion chipped paint etc clean them and touch up the paint if necessary Spray them for protection with CRC 3013 Soft Seal Check...

Page 13: ...ried on board Part No Description Qty P104751 Kit_ SS Cap 80 and O Ring Includes 4809 Cap 1 SP2769 O Ring 1 2689 Retaining clip 2 3005 Drum key 1 If any other spare part is required please refer to Ap...

Page 14: ...wiring is correct and check it for damage Check the power supply to controls from the source step by step and identify the point where it stops Incorrect or incomplete wiring Check wiring against dia...

Page 15: ...13 APPENDIX A Dimensional Drawings...

Page 16: ...14...

Page 17: ...15...

Page 18: ...0 1 6 Drum retaining nut Stainless Steel 5310 1 7 Drum Stainless Steel 5499 1 8 Cap Screw M12 x 40 6417 8 9 Spring Washer M12 SP0475 16 10 Insulating Bush 3012 8 11 Hex Hd Bolt M12 x 70 SP3021 8 12 To...

Page 19: ...cer tube 1 5329 52 Spring washers M12 SS304 10 SP0475 53 Bolt Hex Hd M12 x 40 SS304 10 SP0299 54 Label 1 3041 55 Hammer screw 2 SP0523 56 Gearbox AC vertical AC horizontal 1 1 SP3307 SP3318 57 Bolt He...

Page 20: ...ic Bottomworks Item No Description Part No Qty 51 Spacer tube 5329 1 52 Spring washer M12 s s SP0475 10 53 Bolt M12 x 40 s s SP0299 10 54 Gearbox Motor Shaft Low flow I High flow I High flow L P104002...

Page 21: ...19 APPENDIX C Installation Schematics...

Page 22: ...20...

Page 23: ...21...

Page 24: ...22...

Page 25: ...l not be liable for any loss damages harm or claim attributed to a use of the products in applications for which the products are not intended b corrosion wear and tear or improper installation c impr...

Page 26: ...ler or supplier of the goods or fill out the electronic warranty form on our website www maxwellmarine com Name Address Telephone Facsimile Supplier Dealer Name Address Telephone Facsimile Windlass Mo...

Page 27: ...25...

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