background image

1

IT IS A ST

ATUTORY REQUIREMENT THAT ALL GAS

APPLIANCES ARE INSTALLED BY COMPETENT PERSONS,
(i.e. CORGI REGISTERED INSTALLERS) IN ACCORDANCE
WITH THE GAS SAFETY (INSTALLATION AND USE)
REGULATIONS (CURRENT EDITION).

F

AILURE TO COMPLY WITH THESE REGULATIONS MAY

LEAD TO PROSECUTION.

These appliances have been tested and cer

tified in order to

satisfy the necessary European Directives and comply with the
latest Building Regulations, including the efficiency requirements
of the SEDBUK scheme.
Gas Appliance Directive

90/396/EEC

Efficiency of Hot Water Boilers Directive

92/42/EEC

Low Voltage Directive

93/68/EEC

Electromagnetic Compatibility Directive

92/31/EEC

No modifications to these appliances should be made unless they
are fully approved by the manufacturer.
Appliance installation must be carried out by a competent person
and must be in accordance with the current legislation in force at
the time of installation, in the country of destination.
The manufacturer's instructions must not be taken as overriding
any statutory requirements.

Contr

ol of Substances Hazardous to Health

Under Section 6 of the Health and Safety at W

ork Act 1974, it is

a requirement to provide information on substances hazardous to
health.
Maxol products are manufactured in accordance with ISO 9000
and do not, and will not, contain any hazardous materials or
substances such as asbestos, mercury or C.F.C.s.
The adhesives and sealants used in this appliance are cured and
give no known hazard in this state.
The appliance packaging does not contain any substances which
may be considered a hazard to health.

Combustion chamber panels

Material:

mineral fibr

es

Known hazar

ds –

If you have a histor

y of skin complaint you may

be susceptible to irritation. High dust levels are usual only if the
material is broken. Some people can suffer reddening and itching
of the skin. Fibre entry in to the eye will cause foreign body
irritation, which can cause severe irritation to people wearing
contact lenses. Irritation to respiratory tract.

Pr

ecautions – 

Dust goggles will pr

otect eyes. People with a history

of skin complaints may be particularly susceptible to irritation.
High dust levels are only likely to arise following harsh abrasion.
In general, normal handling and use will not present high risk,
follow good hygiene practices, wash hands before touching eyes,
eating, drinking or using the toilet.

First aid –

If you do suf

fer irritation to the eyes or severe irritation

to the skin seek medical attention.

GAS LEAKS. DO NOT OPERA

TE ANY 

ELECTRICAL SWITCHES, OR USE A NAKED 
FLAME. TURN OFF THE GAS SUPPLY.

VENTILATE THE AREA BY OPENING DOORS AND
WINDOWS. CALL OUT YOUR LOCAL GAS SUPPLIER
TEL: 0800 111 999.

Gas and Electricity Consumer Council (Energywatch)

Ener

gywatch is an independent organisation, which protects the

interests of gas users. If you need advice concerning energy
issues, they may be contacted on their consumer help line
number: 08459 060708, or via their web site;
http://www.energywatch.org.uk.

The appliance incorporates a microprocessor based safety
system, called DICOM (Digital Combustion) that consists of the
boilers main PCB, the gas control valve (CES) and the air
pressure switch for controlling and regulation of the modulating
atmospheric gas burner with fan. It has direct burner ignition,
which provides a modulated heat output to either central heating
(CH) or domestic hot water (DHW) demands, and with internal
frost protection provided as standard. The appliance incorporates
a domestic hot water (DHW) pre-heat feature which can
automatically adjust to the user’s habitual requirements. Thus
during long stand still periods, e.g. overnight, no pre-heat is
provided.
The appliance is designed for use with sealed primary water
systems and incorporates a circulating pump, diverter valve
assembly, pressure gauge, flow switch, safety valve and system
expansion vessel. A separate DHW expansion vessel is not
required. Isolation valves are fitted to the service connections and
an automatic heating by-pass is fitted to maintain an adequate
flow rate through the boiler.
The appliance has a DHW flow detection device, which gives
priority to DHW demand and proportions the required heating
load to the DHW flow rate, an electro-mechanical 24 hour time
clock is also fitted as standard.
The appliances may be used with any certified mains voltage
room thermostat, and can operate without the need for an
automatic bypass valve in the CH circuit. However, it is
recommended that one radiator in the room where the room
thermostat is fitted, is installed without thermostatic radiator valves
to allow the pump overrun facility to operate correctly. A separate
CH expansion vessel is not required if the total CH system content
is less than 84 litres, but one is required for systems with volumes
greater than 84 litres; refer to section 3.7. A separate DHW
expansion vessel is not required.
It is recommended that a drain cock is fitted at the lowest point in
the system. 

1.1

IMPORTANT INFORMATION

1.2

GENERAL DESCRIPTION

!

Summary of Contents for SUPACOMBI HE28

Page 1: ...SUPACOMBI HE28 G C Appliance No 47 260 12 0086 Pin 87 BR 93 INSTALLATION SERVICING INSTRUCTIONS TO BE GIVEN TO THE USER...

Page 2: ...mber Insulation 28 9 3 Condensing Heat Exhanger 28 9 4 Fan and Air Pressure Switch 29 9 5 Burner 29 9 6 Ignition and Detection Electrodes 29 9 7 Gas Valve 29 9 8 Diverter Valve Actuator 30 9 9 Drainin...

Page 3: ...r irritation to the eyes or severe irritation to the skin seek medical attention GAS LEAKS DO NOT OPERATE ANY ELECTRICAL SWITCHES OR USE A NAKED FLAME TURN OFF THE GAS SUPPLY VENTILATE THE AREA BY OPE...

Page 4: ...Hot Water Input Btu h 44400 Min Rate Gross kW 14 4 Btu h 49200 Central Heating Gas Rate after 10 min operation hot m3 h 3 07 Max ft3 h 108 4 Domestic Hot Water Gas Rate after 10 min operation hot m3 h...

Page 5: ...l Heating Flow Temperature C 40 Appliance Maxol Supacombi HE 28 Total weight full kg 54 0 Total weight empty kg 49 0 Max lift weight kg 43 0 Total water capacity Ltr 4 8 Integral expansion vessel capa...

Page 6: ...s to the appliance and end terminal 1 2a C12 PART NO 956120 Traditional concentric flue system Fig 2a with a maximum length of 2700mm The flanged flue elbow is designed with 2 5 slope towards the appl...

Page 7: ...TRIC FLUE KITS b The standard terminal must always be fitted horizontally horizontal ducts must have a continuous fall towards the appliance of 2 5 This ensures condensate runs back into the appliance...

Page 8: ...nd ensure the diverter is pushed up to the shoulder to fully engage the rubber seal d Fix the diverter to the flue terminal with the self drilling screw provided Do not use a power tool to fit screw N...

Page 9: ...2 6 APPLIANCE HYDRAULIC CIRCUITS 3 7...

Page 10: ...MUST be protected by a purpose designed K6 terminal guard optional extra Part No 951507 g The air inlet flue outlet MUST NOT be closer than 25 mm 1 in to combustible material h Condensing appliances h...

Page 11: ...tral heating system Refer to Fig 8 for a typical system design which incorporates radiators and a drain facility that must be provided at the lowest point in the system to allow complete drain down 4...

Page 12: ...r it will start to open at approximately 2 7 bar It should not be used to flush the system FILLING LOOP This boiler is not fitted with a filling loop Any filling loop being fitted should comply with t...

Page 13: ...facilitate complete electrical isolation of the appliance Either a 3A fused three pin plug and un switched shuttered socket outlet both complying with BS 1363 or a 3A fused double pole switch having...

Page 14: ...eness by hanging a plumb line b Mark the position of the largest wall fixing holes Refer to Fig 9 c Mark the position of the flue outlet For side flue installation extend the flue centre line on to th...

Page 15: ...diameter is stepped up to a minimum of 22mm diameter copper pipe 4 6 CONDENSATE CONNECTION Refer to Figures 12 and 13 Connect preferably a 19mm I D plastic push fit or adhesive overflow pipe to the c...

Page 16: ...extensions are described in this section Installation instructions for all other flue systems are included in the various flue kits IMPORTANT Ensure the flue seal supplied in the fittings bag is fitte...

Page 17: ...as necessary referring to the flue kit instructions and fit to the flue elbow e Fit the flue terminal to the flue system ensuring that the duct joints are not disturbed and that the external sealing r...

Page 18: ...the system with water using the method described in section 3 7 to about 2 0 bar Vent the system via the radiator valves and system air vents in accordance with normal practice Ensure that all system...

Page 19: ...HIS BOILER IS FACTORY SET SO THAT NO COMBUSTION OR GAS BURNER PRESSURE CHECKS ARE REQUIRED HOWEVER IF THE APPLIANCE FAILS TO OPERATE CORRECTLY REFER TO SECTION 8 5 FAULT FINDING IF A COMBUSTION GAS IN...

Page 20: ...ral heating control thermostat a slow cycle device operates The timer set to 3 mins is activated after the end of each burn cycle to prevent rapid cycling of the burner ANTI PUMP SEIZURE DEVICE Provid...

Page 21: ...ay in service mode for 10 minutes and revert to normal operation if left 5 9 USERS INSTRUCTIONS Upon completion of commissioning and testing the system the installer must instruct the user in how to o...

Page 22: ...quipment to analyse the flue gas is available remove the sampling cap and fit a 6 mm inside diameter sample tube When the appliance is operating at maximum output check that the gas supply pressure is...

Page 23: ...the boiler and lift them over the hooks at the top 25 Combustion chamber lid Refer to Figure 26 a Remove the 6 screws gently ease control panel forward and remove combustion chamber lid taking care n...

Page 24: ...HECK 6 6 CONDENSATE DRAIN a Place a sheet or newspaper beneath the heat exchanger and remove all visible loose deposits from the heat exchanger fins using a soft brush or vacuum cleaner HEAT EXCHANGER...

Page 25: ...panel and the fan holder bracket d Refit the inner case cover IMPORTANT Ensure the boiler sealing panel is correctly fitted and that a good seal is made e Refit the boiler side and front panels f Tur...

Page 26: ...24 INTERNAL WIRING DIAGRAM 7 7 1 FUNCTIONAL FLOW WIRING DIAGRAM 31...

Page 27: ...IAGNOSTIC INDICATORS FASCIA PANEL Refer to Figures 32 33 The Digital Display may show an error code in a lockout condition To RESET the boiler press the reset button If the appliance will not reset re...

Page 28: ...y switching off at the mains and restoring it after a delay of 10 seconds RESET LOCK OUT CODES Display flashes and the error light will be lit LED CODE FAULT EFFECT REASON ACTION Check no air is in he...

Page 29: ...seized diverter valve Check diverter valve operation displaying hot water draw off BLOCKING CODES Display flashes and the error light will be lit 27 IF ANY OF THE ABOVE FAULTS OCCUR DURING INSTALLATIO...

Page 30: ...in Fig 34 IMPORTANT Do not force the connection G when tightening it Cleaning Inspect and if there are deposits of soot or dirt between the blades of the heat exchanger clean using a soft brush or va...

Page 31: ...ns of the Air pressure switch The contacts should be open IMPORTANT Ensure gas is turned OFF before proceeding with the next step g Run the boiler the Fan must run and check the electric resistance be...

Page 32: ...t water spillage so electrical components should be protected Refer to Figure 38 a Ensure supply voltage is isolated b Remove the casing front panel and lower the controls fascia panel c Withdraw the...

Page 33: ...Isolate the boiler from the system Refer to section 5 d DHW thermistor Close the cold water inlet valve and open all DHW taps to empty the DHW circuit e CH thermistor Close the boiler flow and return...

Page 34: ...NSATE TRAP Refer to Figures 44 and 45 a Ensure supply voltage is isolated b Remove the casing front panel and lower the controls fascia panel c Open the drain sump cap AA while holding a receptacle be...

Page 35: ...n reverse order ensuring that the ribbon cable is not trapped 46 If access to the control PCB is required proceed as follows a Unclip the rear plastic cover b Disconnect the ribbon cable from both PCB...

Page 36: ...Control fascia assembly 1 988576 12 DHW heat exchanger 1 451017 13 Pump 1 500652 14 CH flow switch 1 500593 15 DHW flow switch 1 500668 16 E00 688 Primary pressure switch kit inc membrane 1 840501 17...

Page 37: ...55 1 2 3 4 5 6 7 8 9 11 10 12 13 14 15 18 19 20 21 22 23 24 35...

Page 38: ...L HEATING RETURN TEMPERATURE C FOR COMBINATION BOILERS ONLY HAS A WATER SCALE REDUCER BEEN FITTED YES NO WHAT TYPE OF SCALE REDUCER HAS BEEN FITTED FOR CONDENSING BOILERS ONLY CONFIRM THE FOLLOWING TH...

Page 39: ...NY NAME TEL No CORGI ID SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID SE...

Page 40: ...4 Training 01926 834838 Email sales maxolboilers co uk or service maxolboilers co uk or training maxolboilers co uk www maxolboilers co uk Maxol Boilers are manufactured in the UK by Halstead Boilers...

Reviews: