Maxcess MAGPOWR DTR-65 Installation And User Manual Download Page 6 | Manualshive

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SAFETY INSTRUCTIONS

www.maxcessintl.com

MAGPOWR DTR-65

MI 850A349 1 D

Instructions for
use

To ensure safe and problem free installation of the digital load cell amplifier,
the digital load cell amplifier must be properly transported and stored,
professionally installed and placed in operation. Proper operation and
maintenance will ensure a long service life of the device. Only persons who
are acquainted with the installation, commissioning, operation and
maintenance of the system and who possess the necessary qualifications for
their activities may work on the digital load cell amplifier. Note: The safety
information may not be comprehensive.

Please note the following:



The content of these operating instructions



Any safety instructions on the device



The machine manufacturer’s specifications



All national, state, and local requirements for installation, accident
prevention and environmental protection

Safety symbols

Information about
safety symbols

The safety instructions and symbols described in this section are used in
these operating instructions. They are used to avoid possible dangers for
users and to prevent material damage.

SIGNAL WORD
Source of danger and its results
Avoiding dangers

The signal word DANGER refers to the danger of death or serious bodily
injuries.
The signal word WARNING refers to the danger of moderate to severe bodily
injuries.
The signal word CAUTION refers to the danger of slight to moderate bodily
injuries or material damage.
The signal word NOTICE refers to the possibility of damage to equipment.

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Summary of Contents for MAGPOWR DTR-65

Page 1: ...MAGPOWR DTR 65 Digital Load Cell Amplifier Installation and User Manual EN MI 850A349 1 D MAGPOWR TENSION CONTROL ...

Page 2: ...R 65 3 8 From DTR to DTR 65 3 9 OPERATION 4 1 Power on 4 1 Zero the tension display 4 2 Reset parameters 4 2 Tension over range 4 2 Password protection 4 2 Programming mode 4 3 Parameter number 4 3 Tension calibration 4 5 Precision calibration 4 5 Weightless calibration 4 8 Tension calibration errors 4 11 Entering maximum tension 4 12 PARAMETERS 5 1 Filtering 5 1 Analog output scaling 5 1 Alarm se...

Page 3: ... detail 3 7 Figure 5 LCA and DTR 65 pinout 3 8 Figure 6 DTR and DTR 65 pinout 3 9 Figure 7 Apply calibration tension 4 7 Figure 8 Weightless calibration angles 4 9 Figure 9 Access to the DTR 65 fuses and fuse locations 6 1 Figure 10 Re assembly of DTR 65 boards into the enclosure 6 3 TABLES Table 1 Convert wiring from LCA to the DTR 65 3 8 Table 2 Convert wiring from a DTR to the DTR 65 3 9 Table ...

Page 4: ...stem which does not comply with the machinery directive 2006 42 EC These digital load cell amplifiers were designed and manufactured to be installed as Partly Completed Machinery into a machine or partly completed machine The instructions must be read and used by all persons who have the responsibility of installing and maintaining this digital load cell amplifier These instructions must be retain...

Page 5: ...ection is provided by a gasket and a membrane keypad All calibrations and setup are entered using a keypad and a 4 digit display Tension is displayed using three significant digits The DTR 65 has a front panel tension zero button and a digital input to remotely zero tension The DTR 65 has an alarm output which can be programmed to activate at either a high or low tension threshold Load cell diagno...

Page 6: ...owing The content of these operating instructions Any safety instructions on the device The machine manufacturer s specifications All national state and local requirements for installation accident prevention and environmental protection Safety symbols Information about safety symbols The safety instructions and symbols described in this section are used in these operating instructions They are us...

Page 7: ...that may result in bodily injuries or damage to device or material WARNING CAUTION Danger due to crushing Reference to danger of injury caused by crushing WARNING CAUTION Danger due to cutting Reference to danger of injury caused by cutting WARNING CAUTION Danger due to voltage electric shock Reference to danger of injury caused by electric shock due to voltage WARNING CAUTION Danger due to hot su...

Page 8: ...mmissioning Any digital load cell amplifier which is damaged must not be installed or put into operation Only perform installation maintenance or repair tasks on the digital load cell amplifier when the machine into which the DTR 65 is installed has been stopped and is secured from being turned on Only perform installation maintenance or repair tasks on the digital load cell amplifier when there i...

Page 9: ...eath or injury can result from unexpected movement of the machine into which the DTR 65 is installed Protect against unexpected movement by removing electrical power from the digital load cell amplifier and the machine into which the digital load cell amplifier is being installed WARNING Death or injury from shock may result from wiring live power to the DTR 65 Be sure the power is turned off and ...

Page 10: ...d the machine into which the digital load cell amplifier is installed WARNING Danger of injury from crushing Maintenance and repair tasks on the digital load cell amplifier must be performed only when the machine into which the DTR 65 has been installed has been stopped and has been secured from being turned on again WARNING Death or injury from shock may result from wiring live power to the DTR 6...

Page 11: ...ier is installed WARNING Danger of injury from crushing Maintenance and repair tasks on the digital load cell amplifier must be performed only when the machine into which the DTR 65 is installed has been stopped and has been secured from being turned on again WARNING Shock may result from water or conductive particles entering the DTR 65 enclosure due to poor gasket sealing on the front panel To m...

Page 12: ...rom the back of the DTR 65 2 Install the DTR 65 into a standard 1 8 DIN cut out 92 x 45 3 62 x 1 77 Figure 1 Make sure the gasket is between the DTR 65 front panel and the panel into which the DTR 65 is being installed to maintain the IP 65 rating on the DTR 65 front panel Figure 2 page 3 3 Figure 1 DTR 65 dimensions continued ...

Page 13: ...he DTR 65 into the panel jack grooves in the side of the enclosure 4 Install the set screws into the panel jack grooves and tighten with the supplied allen wrench to secure the DTR 65 in the panel and to form a seal on the gasket Tighten the set screws to a torque of 0 099 to 0 113 Nm 14 to 16 oz in Figure 2 Installation of the DTR 65 into a panel ...

Page 14: ...nstaller For fixed permanent installation of the DTR 65 a suitable switch or circuit breaker must be installed as a disconnecting device and this switch circuit breaker needs to be labelled appropriately Wiring to the digital load cell amplifier must be insulated copper wire with a temperature rating of at least 80 C The wire size must be at least 0 34 mm2 22 AWG Use twisted pair cable for the pow...

Page 15: ...h are TB1 pin 10 TB2 pins 5 and 6 TB1 pin 5 is also connected to all the terminals labeled GND TB1 pin 11 and TB2 pins 3 and 8 WARNING Death or injury can result from electric shocks Safety requirements require a connection between the DTR 65 earth ground and the PE circuit of the building or machine CAUTION Never place electrical cables under mechanical strain Always provide mechanical support of...

Page 16: ...3 6 INSTALLATION www maxcessintl com MAGPOWR DTR 65 MI 850A349 1 D Wiring for the DTR 65 Figure 3 Complete DTR 65 wiring ...

Page 17: ...3 7 INSTALLATION www maxcessintl com MAGPOWR DTR 65 MI 850A349 1 D Wiring for the DTR 65 Figure 4 Load cell wiring detail ...

Page 18: ...he wiring from an LCA to the DTR 65 Function LCA Terminal DTR 65 Terminal 24 V 12 TB1 4 Gnd 11 TB1 5 Earth Ground 10 TB1 3 0 to 1 mA 9 TB2 4 4 to 20 mA 8 TB2 7 Gnd 7 TB2 8 0 to 10V 6 TB2 9 Shield 5 TB2 5 TB2 6 TB1 10 P 4 TB1 9 P 3 TB1 8 S 2 TB1 7 S 1 TB1 6 Table 1 Convert wiring from LCA to the DTR 65 Figure 5 LCA and DTR 65 pinout ...

Page 19: ...rt the wiring from a DTR to the DTR 65 Function DTR Terminal DTR 65 Terminal AC L1 L1 TB1 1 AC L2 L2 TB1 2 Earth Ground None TB1 3 Gnd GND TB2 8 0 to10V OUT TB2 9 Shield None TB2 5 TB2 6 TB1 10 P P RED TB1 9 P P GRN TB1 8 S S BLK TB1 7 S S WHT TB1 6 Table 2 Convert wiring from a DTR to the DTR 65 Figure 6 DTR and DTR 65 pinout ...

Page 20: ...During the software version display diagnostics are performed on the load cells and any errors are displayed The load cell diagnostic errors are shown in Table 3 To exit from the load cell diagnostic error press and the tension will be displayed If no errors are detected the tension will be displayed Display Meaning Er 10 Sensor White S or Black S wire disconnected Er 11 Sensor Red P wire disconne...

Page 21: ...ile turning power on to the DTR 65 The display will show dEF for four seconds while the parameters are reset to defaults This does not reset the calibrate analog output parameters C0 1 through C0 6 These parameters are calibrated at the factory for the component tolerances on each board The password is reset and the DTR 65 will be unlocked Tension over range The tension reading display will flash ...

Page 22: ...parameter number Press to enter the data entry mode for a parameter Use or to change the value of a parameter Press and release to cancel the data change and return to the menu Press and hold for two seconds until the display starts flashing to save the changed parameter If the data has been changed and the data has not been saved after five seconds of no button activity the display will flash ind...

Page 23: ...its the programming mode and returns to displaying tension This menu time out is not active once any of the calibration loops have been entered The DTR 65 allows a password to be set which prevents changes to the parameters or performing a calibration When locked all parameters can be viewed Only zeroing tension is allowed while the password has locked the DTR 65 unless zeroing has been locked out...

Page 24: ... cells for calibration Typically this should be 10 of the load cell rating or greater Enter the programming mode by pressing and holding and for two seconds Use the and or buttons to go to parameter P 01 Press to see the present load cell excitation voltage Select either 5V or 7 5V When using MAGPOWR load cells select 7 5V Press and hold for two seconds until the display starts flashing to store t...

Page 25: ...shows C1 3 Press and enter the maximum tension Press and hold for two seconds until the display starts flashing to store the parameter This value scales the output The output will be at 10 volts or 20 mA when the measured tension matches this value The maximum output voltage or current is set by parameters P 07 P 09 and P 11 Range 0 9990 Display now shows C1 4 Press and enter the calibration tensi...

Page 26: ...llow the normal web path When using a rope the rope should be centered on the rollers See Figure 7 Press to start calibration The display will show a wait screen and then display PASS for a successful calibration or an error code to indicate an issue with the calibration 1 Temporary web 2 Sensing roll 3 Weight W Figure 7 Apply calibration tension From either the passing or error screen press to re...

Page 27: ... Press to enter the CAL2 sub menu Display now shows C2 1 Unload the load cell roller and press The DTR 65 will now zero out the idler roll weight and show a wait display After zeroing the DTR 65 will automatically increment to the next parameter Display now shows C2 2 Press and select the decimal point position for tension Press and hold for two seconds until the display starts flashing to store t...

Page 28: ...er Range 0 9990 Display will now show C2 5 Press and enter the maximum tension Press and hold for two seconds until the display starts flashing to store the parameter This value scales the output The output will be at 10 volts or 20 mA when the measured tension matches this value The maximum output voltage or current is set by parameters P 07 P 09 and P 11 Range 0 9990 Figure 8 Weightless calibrat...

Page 29: ...ection arrow of the load cell or centerline of the load cell The maximum value is 45 degrees Press and hold for two seconds until the display starts flashing to store the parameter Refer to Figure 8 for the angle from force direction Y Range 00 0 45 0 Display now shows C2 8 Press to start the weightless calibration The display will show a wait screen and then display PASS for a successful calibrat...

Page 30: ... amplifier is too small Too little of the load cell range is being used thus the gain is greater than 32 1 Use more of the load cell range or set maximum tension higher Er 3 Roller weight too large Roller weight exceeds 90 of the load cell rating Make roller weight smaller Er 4 Calibration tension is greater than Maximum tension Make Maximum tension larger than Calibration tension Er 5 Maximum ten...

Page 31: ...The DTR 65 now displays tension with units of 1000 kg The display will increment in 100 kg steps Same application but desired units are Newtons The load cell s rated load is 294 kN The application s maximum tension is 147 kN Enter decimal point position as 0000 Enter Maximum tension as 147 The DTR 65 now displays tension with units of 1 kN The display will increment in 1 kN steps Same application ...

Page 32: ...00 lbs Enter decimal point position as 00 00 Enter Maximum tension as 2 00 The DTR 65 now displays tension with units of 1000 lbs The display will increment in 10 lb steps Alternatively Enter decimal point position as 0000 Enter maximum tension as 2000 The DTR 65 will now display tension with units of 1 lbs The display will increment in 10 lb steps Note that the right most zero is fixed and does n...

Page 33: ...n can be set by the following parameters Parameter Description Units Default Range P 06 Sets the 0 to 10V output voltage when the tension is 0 volts 0 00 00 10 00 P 07 Sets the 0 to 10V output voltage when the tension is equal to maximum tension volts 10 00 00 10 00 P 08 Sets the 4 to 20mA output current when the tension is 0 Allows changing to a 0 to 20 mA output milliamps 4 00 00 20 00 P 09 Sets...

Page 34: ...sion value in C1 3 or C2 5 0 000 0 100 0 P 17 Alarm ON delay time The alarm ON output is delayed by this number of seconds 0 00 00 99 99 P 18 Alarm OFF delay time The alarm OFF output is delayed by this number of seconds 0 00 00 99 99 Alarm operation with hysteresis Alarm activation type 0 Alarm turns on when tension is greater than High value Alarm turns off when tension is less than HighValue Hy...

Page 35: ...the factory and are not reset by the power up function reset parameters to default If these need to be changed connect a volt meter or current meter as appropriate to the output that is being calibrated Parameter Description Range C0 1 Sets the 0 to 10V output to 0 Change the value until the meter reads 0 00 volts 0 9999 C0 2 Sets the 0 to 10V output to 100 Change the value until the meter reads 1...

Page 36: ... and enter the password using the and buttons Press and hold for two seconds to enter the password The display now shows PAS2 Press and enter the same password using the and buttons Press and hold for two seconds to enter the password The display now shows LOC for locked Press to return to displaying tension To unlock the DLCA Press again and the display shows PAS1 Press and enter the password usi...

Page 37: ...ty Set to 1 to show positive tension when the force is acting in the direction opposite the force direction arrow on the load cells Set automatically by Precision calibration 1 P 21 DP position Set the decimal point position to show when displaying tension 0 0 0000 1 0000 2 000 0 3 00 00 4 0 000 P 22 Lock out zeroing tension from button and digital input when a password has locked the DLCA 0 0 Zer...

Page 38: ...r corner pan head screws on the DTR 65 back panel 3 Carefully slide out the board assembly until all four fuses are visible Do not remove the board assembly farther than this point Figure 9 Access to the DTR 65 fuses and fuse locations F1 24 VDC input power F2 F3 100 240 VAC input power F4 24 VDC into the main board All fuses are 2 5A fast blow 250 V Recommended fuse part numbers are listed on pag...

Page 39: ...ews DTR 65 Re assembly if pulled out too far If the board assembly is pulled all the way out of the enclosure follow these steps to reinstall it without damaging any components 1 Install the board assembly into the enclosure on the second groove from the bottom 2 Slide the board assembly in until the keypad cable is just flush with the back of the enclosure 3 Use a small screwdriver to pull the ca...

Page 40: ...loop the keypad cable over header P105 will result in the keypad cable being compressed between the main board and the front panel This may put excessive strain on the keypad cable ZIF connector and result is loss of keypad response Figure 10 Re assembly of DTR 65 boards into the enclosure Loop in keypad cable ...

Page 41: ...se Replacement p 6 1 Analog outputs not changing with the displayed tension Analog output shorted Check Analog output wiring Figure 3 DTR 65 wiring Analog output range misconfigured Check parameters P 06 through P0 11 Analog output not calibrated Perform output calibration CAL0 Alarm output not working Alarm not wired correctly Check alarm wiring Figure 3 DTR 65 wiring Alarm not configured correct...

Page 42: ...st blow Bussman GBD2 50 or Littelfuse 21702 5 Temperature range Operating Storage DC supply 0 to 50 C 32 to 122 F AC supply 0 to 45 C 32 to 113 F 20 to 80 C 4 to 176 F Enclosure IP65 on front panel IP20 on back and sides Panel Thickness Range 2 54 0 100 minimum 9 53 0 375 maximum Panel Cut Out 92 x 45 3 62 x 1 77 Climatic class 3K3 EN60721 Relative humidity 5 to 85 Pollution degree 2 IEC664 1 Dime...

Page 43: ...0 VDC maximum 0 4 ADC maximum 40 VDC isolation Digital input zero tension 24 VDC maximum 5V or 24V selectable threshold Temperature drift Tension display Max null drift 0 02 of load cell rating per C 0 to 10V output Max null drift 0 02 of load cell rating per C 4 to 20mA output Max null drift 0 02 of load cell rating per C 0 to 1mA 0 to 10V output Max null drift 0 07 of load cell rating per C Cert...

Page 44: ...er and model description If it is necessary to return the DTR 65 for service care must be taken to properly package the unit to prevent damage during shipment If possible use the original shipping containers AMERICAS Tel 1 405 755 1600 Fax 1 405 755 8425 sales maxcessintl com www maxcessintl com EUROPE MIDDLE EAST AND AFRICA Tel 49 6195 7002 0 Fax 49 6195 7002 933 sales maxcess eu www maxcess eu C...

Page 45: ...10 1 APPENDIX A www maxcessintl com MAGPOWR DTR 65 MI 850A349 1 D DTR 65 Flowchart ...

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