Matsushita Electric EP1015-U1 Service Manual Download | Manualshive

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10. Disassembly (massager) and assembly

The disassembly steps 10.1 to 10.3 can be done without removing the massager from the chair
(please work with the / connector cord removed).

10.1. Removing the motor

1. Remove the cable tie (medium), and remove the motor lead wire

connector(white).

2. Remove the massage belt, up/down belt and intensity adjustment

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Summary of Contents for EP1015-U1

Page 1: ...onal back rolling Automatic repetition within approx 4 3 4 in 120mm range Intensity adjustment Adjusts massage head protrusion steplessly within approx 1 3 4 in 45mm range Shoulder position adjustment...

Page 2: ...1 Components identification 1 1 Massage lounger 2...

Page 3: ...1 2 Controller 3...

Page 4: ...ssage range movement range of massage wheels 2 1 Upward massage Downward massage Kneading rolling Regional kneading rolling Width cannot be adjusted Neck to waist width 75mm minimum Intensity adjustme...

Page 5: ...ity increases 2 2 Tapping Rolling Regional rolling Tapping rolling Regional tapping rolling Width adjustment Neck to waist Massage range width 3 5 16 in or 4 5 16 in 85mm or 110mm Intensity adjustment...

Page 6: ...Timer When the on off button is pushed a timer begins to prevent overuse After approximately 15 minutes time expires and the massage wheel goes into strage position 4 Required tools 6...

Page 7: ...5 Actual wiring diagram 7...

Page 8: ...ammed operation buttons simultaneiously turn on the power switch and continue to hold the buttons for approximately 5 seconds Release after the on off LED lights up When replacing the Main Circuit PCB...

Page 9: ...To read the each operation function After reading the total use time and push the following button you can read the each operation funtion use time as same display method of total use time 7 Motion o...

Page 10: ...Massager operation and clutch motion 8 Massager up down detection gear adjustment method 10...

Page 11: ...d horizontally by moving the massager to the position shown in the Figure Unless the massager has been mounted horizontally an abnormal sound or problem may occur 5 Move it up to the highest position...

Page 12: ...eration Set the massage heads adjustment switch to level 1 and check the up down stroke 9 Removing the massage block 9 1 Removing the rear cover 1 Unzip the back cushion zipper and remove the back cus...

Page 13: ...cting Ottoman Power Lift Unit and Connecting Linkage to Back frame and push down the seatback to the front part for easy repaire Inspection and repair are done after placing the chair as explained in...

Page 14: ...by attaching the hex socket 10 for nut 6 mm to a rechargeable drill driver 5 Cut the cable tie as shown figure and remove the two connectors red white of the connecting cord for power supply and the...

Page 15: ...15...

Page 16: ...3 can be done without removing the massager from the chair please work with the connector cord removed 10 1 Removing the motor 1 Remove the cable tie medium and remove the motor lead wire connector wh...

Page 17: ...rd 3 Remove the massage belt up down belt and intensity adjustment belt 4 Remove the motor fitting set screws A to D and remove the motor and tapping belt 5 Remove the shield panel fitted to the circu...

Page 18: ...the pro tektite cover for eccentric spring Assembly procedure 1 The tapping shaft assembly should be mounted on massage mechanism and put the grease WEP001Y8957 on the spring setting hole of pro tekt...

Page 19: ...g shaft assembly 2 Remove one screw and the Capacitor 3 Remove the transformer set screw and remove the transformer and remove the base for transformer set screw W to Y and remove the base for transfo...

Page 20: ...age wheel unit set right left Remove the massager from the chair before beginning the following procedure 1 Perform steps 1 to 10 in section 10 2 Removing the tapping shaft assembly 2 Remove screws a...

Page 21: ...ring cover toward gear box and keeping press and remove the Fastening spring for shaft Remove the Spring cover Spring and then remove the Massage wheel unit left Eccentric shaft ring and the Massage w...

Page 22: ...2 The torque wrench with 13 mm socket and the box driver 13 mm are available as parts 10 5 1 Removing The pinion A and pinion B of massager block left right are secured with the up down shaft bolts Re...

Page 23: ...ear 1 Put the grease WEP001W8927 on the intermediate gear shaft and insert it in the center hole of the intermediate gear block And attach the Plate type spring through the intermediate gear shaft as...

Page 24: ...t position in respect to the chair 1 Connect the two connectors a and c to Main PCB 2 Install the ground wires d 3 Fix the Cord wire for chair side on the Back frame 4 Grasp white mark on the Connecti...

Page 25: ...using a middle cable tie 9 Set three cables through the cord guide frame and set the cord fitting as shown figure 10 Bind three cables at end of the cord guide frame and center of main circuit board...

Page 26: ...t and chair construction 13 1 Seat Cushion 1 Pull out the right and left armrest 2 Pull out four rear head rest guides from the right and left under pipe Please be careful of setting direction of the...

Page 27: ...shion and take out the ottoman vibration unit 4 Detach the magic fastener on back side of ottoman 5 Remove the seat cushion assy from the ottoman pipe 13 2 Massage Wheel Cover 1 Detach the plastic cli...

Page 28: ...2 Remove eight screws connecting massage wheel cover and back frame 3 Detach the plastic clip on top of back frame 13 3 Under Cover 28...

Page 29: ...d ties connecting the under cover and the right and left under pipe 3 Cut the insulated tie as shown figure 4 Remove nine screws fixing the under cover to the right and left under pipe And remove two...

Page 30: ...er cover and remove the under cover 13 4 Caster Pipe Cover 1 Remove two screws connecting the caster with the right and left under pipe and take off two casters Cut three insulated ties and remove two...

Page 31: ...ut the controller cord bushing and then take off the connector In this stage it is possible to take off the controller block from the chair 2 Remove two screws and pull out the power source switch blo...

Page 32: ...source sw bracket If required to replace the fuse after second step pull out the fuse holder and replace the fuse inside 13 6 Circuit Board B 1 Remove a screw on cover for chassis C 2 Cut the calbe ti...

Page 33: ...e the ottoman receiving spring 2 Remove two snap pins and take off the link support pin and connecting linkage pin and then remove the link B 3 Remove a snap pin set on connecting linkage pin and take...

Page 34: ...B 2 Remove two snap pins and take off the hinge pin D and connecting pin 3 Remove the ottoman power lift unit Be careful that the back frame will fall down when removing the ottoman power lift unit W...

Page 35: ...14 Other 14 1 Grease use Please grease during each repair Acceptable Grease Alvania RA light brown Molycoat white E paste yellow YM103 yellow EM D110 yellow 35...

Page 36: ...the massage block operates using the controller Check that the massage block operates loaded i e sit in the chair and check Upon finishing repairs when placing the chair make sure that it has enough s...

Page 37: ...14 4 Instructions for trouble shooting in response to a customer s claim 37...

Page 38: ...15 Trouble shooting 38...

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Page 42: ...16 Exploded view 42...

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Page 47: ...17 Replacement parts list for EP1015 U1 NOTES RMKS 1Available individually 47...

Page 48: ...L9648 SCREW TP BH4 38P 1 5 26 WEP596L1097 MASSAGE BELT 1 27 WEP596L1117 TAPPING BELT 1 28 WEP1800L0037 SHIELD PANEL FOR P C B 1 29 WEP1015L2108 MAIN CIRCUIT BOARD W COMPONENT 1 30 WEP573L6627 SCREW Cu...

Page 49: ...TAPPING BELT A 1 84 WEP596L5197 PLATE FOR TAPPING GEAR BOX 1 85 WEP755L0218 CORD FITTING 1 101 WEP1015K3678 HEAD REST ASSY BLACK Aromat 1 101 WEP1015B3678 HEAD REST ASSY BROWN Aromat 1 101 WEP1015G36...

Page 50: ...109 WEP1015N3798 CASTER PIPE COVER NAVY BLUE Aromat 1 110 WEP1022L0858 CENTER BELT 1 111 WEP1015K3458 LEVER CAP 1 112 WEP1010L1898 LEVER CAP CATCHER 1 113 WEP1010K3378 FLOOR GUIDE 1 4 114 WEP1010K089...

Page 51: ...BOLT M6X12 1 2 167 WEP569K9047 TAPPING SCREW K3 10 1 2 168 WEP755L9107 SCREW K2 6 1 2 169 WEP752H0867 LINK SUPPORT PIN 1 170 WEP752H0877 HINGE PIN D 1 2 171 WEP1015L1068 OTTOMAN VIBRATION UNIT 1 172 W...

Page 52: ...Ref No Part No Part Name Description Remarks Per Unit WEP1015N8008 INDIVIDUAL PACKAGE NAVY BLUE Aromat 1 WEP000S8857 TORQUE WRENCH WEP000S8867 BOX DRIVER 52...

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