Mastervolt COMBIMASTER 12V/2000VA-60A User And Installation Manual Download Page 3

CombiMaster 230V Series 

– User and Installation Manual

 

 

 

3

 

 

 

 

 

1  SAFETY INSTRUCTIONS 

IMPORTANT SAFETY INSTRUCTIONS 

SAVE THESE INSTRUCTIONS 

Read the entire manual before using the CombiMaster. Keep this manual in a secure place. 

1.1 

Intended purpose 

Use the CombiMaster only:  

  for the charging of lead acid and Lithium-Ion batteries and the supply of loads attached to these batteries, in permanent 

systems; 

  for the conversion of a DC voltage from a battery to an AC voltage; 

  connected to a dedicated double pole circuit breaker and earth leakage switch; 

  with a fuse, protecting the wiring between CombiMaster and battery;  

  in a technical correct condition; 

  in a well-ventilated room, protected against rain, moisture, dust and condensation;  

  observing the instructions in the user manual. 

1.2 

General 

1. 

The appliance is not to be used by children or persons with reduced physical, sensory or mental capabilities, or lack of 
experience and knowledge, unless they have been given supervision or instruction. 

2. 

To reduce the risk of electric shock 

– Do not expose the CombiMaster to rain, snow, spray, moisture, excessive pollution 

and condensing circumstances. To reduce risk of fire hazard, do not cover or obstruct the ventilation openings. Do not 
install the CombiMaster in a non-ventilated room, as overheating may result. 

3. 

Use of an accessory or spare part not recommended or sold by Mastervolt may result in a risk of fire, electric shock, or 
personal injury.  

4. 

The CombiMaster is designed to be permanently connected to an AC and DC electrical system. Installation of, and work 
on the CombiMaster, may be carried out only by qualified and trained personnel, consistent with the locally applicable 
standards and regulations. 

5. 

Make sure that all wiring is properly installed, in good electrical condition, and correctly sized to match the AC ampere 
rating of the CombiMaster. Check the wiring on a regular base, at least once a year. Do not use the CombiMaster when 
the wiring is undersized or damaged.  

6. 

Do not operate the CombiMaster if it has received a sharp blow, been dropped, or otherwise damaged in any way. 
Contact your supplier or Mastervolt. 

7. 

Except for the connection compartment (see chapter 4), the CombiMaster may not be opened or disassembled. There 
are no serviceable parts inside the case of the CombiMaster. Take it to a qualified serviceman when service or repair is 
required. Incorrect reassembly may result in a risk of electric shock or fire. 

8. 

To reduce risk of electric shock, disconnect the CombiMaster from both AC and DC electrical system before attempting 
any maintenance or cleaning. Turning off controls will not reduce this risk. Be sure that third parties cannot reverse the 
measures taken. 

9. 

Short circuiting or reversing polarity will lead to serious damage to batteries, CombiMaster, wiring as well as accessories. 
Fuses cannot prevent damage caused by reversed polarity and the warranty will be void.  

10.  In case of fire, you must use the fire extinguisher which is appropriate for electrical equipment. 

1.3 

Explosive gases 

1. 

WARNING 

 RISK OF EXPLOSIVE GASES

.

 WORKING IN THE VICINITY OF A LEAD

-

ACID BATTERY IS DANGEROUS

.

 BATTERIES GENERATE 

EXPLOSIVE GASES DURING NORMAL OPERATION

.

 FOR THIS REASON

,

 IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING THE 

C

OMBI

M

ASTER

,

 YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY

.

 

 

2. 

To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and 

manufacturer of any equipment you intend to use in the vicinity of the battery. Review cautionary marking on these 
products and on engine. 

1.4 

Personal precautions 

1. 

Consider having someone close by to come to your aid when you work near a lead-acid battery. 

2. 

Wear eye and clothing protection. Avoid touching eyes while working near battery. 

3. 

NEVER smoke or allow a spark or flame in vicinity of battery or engine. 

4. 

Do not wear watches, bracelets, necklaces or other metal objects when working on batteries. 

Summary of Contents for COMBIMASTER 12V/2000VA-60A

Page 1: ...OMBIMASTER 230V Series INVERTER CHARGER COMBINATION WITH AC IN SUPPORT USER AND INSTALLATION MANUAL 10000015079 03 To download this manual in other languages please visit our website www mastervolt co...

Page 2: ...5 3 AC Safety grounding 10 4 5 4 Network wiring CZone MasterBus 10 4 6 Things you need 10 4 7 Installation step by step 11 4 8 Accessories connector dry contacts 14 4 8 1 Remote switch 14 4 8 2 Alarm...

Page 3: ...ular base at least once a year Do not use the CombiMaster when the wiring is undersized or damaged 6 Do not operate the CombiMaster if it has received a sharp blow been dropped or otherwise damaged in...

Page 4: ...nded limits of discharge level of your batteries 5 If it is necessary to remove a battery always remove grounded terminal from battery first Make sure all accessories are off so as not to cause an arc...

Page 5: ...ply with these instructions may result in under performance damage or failure of the product and may void this warranty The warranty is limited to the cost of repair and or replacement of the product...

Page 6: ...Ground stud 11 CZone MasterBus connection 12 Accessories connector 13 Temperature sensor connection 3 2 Operating modes Inverter mode When there is no external AC power available the inverter provide...

Page 7: ...mote or a Touch 5 in a CZone network Some settings can only be adjusted from a laptop notebook or PC connected to the CombiMaster via a USB Interface 3 4 Protection Overload or short circuit while in...

Page 8: ...ventilation in any way The CombiMaster requires a minimum of 100mm 4 of clearance on every side to ensure safety and proper ventilation If the CombiMaster is installed in the immediate vicinity of liv...

Page 9: ...eline only Always comply with all local rules and regulations WARNING On first connecting to power make sure the CombiMaster is in a well ventilated area as it might spark 4 5 1 DC wiring Always keep...

Page 10: ...Recommended cross section for the AC wiring AC Current Minimum cross section 0 20 A 2 5 mm 20 32 A 4 mm Recommended wire colors refer to local rules Wire color Meaning Must be connected to Europe USA...

Page 11: ...ns Appropriate and reliable cable terminals cable lugs battery terminals and cord end terminals We recommend as a minimum tool kit Socket wrench to fix the main DC cables 13mm Socket wrench to fix the...

Page 12: ...the two screws at the bottom and then lifting the front cover plate Step 7 Connect the AC wiring to the screw terminals Fasten the cables with a strain relief Step 8 Integrate a fuse holder in the po...

Page 13: ...nnect to the CombiMaster Adding the CombiMaster to a MasterBus network 1 Disconnect a MasterBus cable or Terminator from the closest MasterBus device and connect it to the CombiMaster 2 Connect the ne...

Page 14: ...Remote contacts to use the ignition lock In this case the CombiMaster s main switch must be in the off position Closed On Open Charge only Use both contacts to connect an external switch In this case...

Page 15: ...h the DIP switch settings This is done in the CZone Configuration Tool MasterBus network Use an RJ45 MasterBus cable not included and daisy chain the CombiMaster to the other MasterBus devices forming...

Page 16: ...to the ON position 1 DIP switch 2 is MasterBus Powering ON 1 or OFF 0 By default this is OFF DIP switches 3 to 5 are used for battery type selection DIP switch 3 4 5 MasterBus settings Flooded 1 0 0...

Page 17: ...ters as shown in MasterAdjust Menu Description Temperature high Internal temperature of the CombiMaster is too high Fan error An error has been detected in the fan DC high voltage Battery voltage is t...

Page 18: ...Maximum time that the charger stays in absorption phase 240 min 0 600 min Return Amps Return amps of maximum charge current 6 0 100 Float Voltage Float voltage 13 25 26 50V 12 15 24 30V Return to Bul...

Page 19: ...arge phase Absorption Float Charge phase Float AC IN Limit A AC input is set to 6A AC IN Limit B AC input is set to 10A AC IN Limit C AC input is set to 16A Table 2 CombiMaster 230V Series MasterBus E...

Page 20: ...k phase Charger in absorption phase Charger in float phase AC IN support mode Green blinking Inverter power save mode active Red on AC input out of range battery voltage low warning shutdown battery v...

Page 21: ...lk phase Once consumption decreases the charger goes back to normal operation of the 3 step charge system Connected to the CombiMaster the batteries can be left unattended for weeks or months One hour...

Page 22: ...ust be corrected immediately If necessary use a soft clean cloth to clean the CombiMaster Do not use any liquids or corrosive substances such as solvents alcohol petrol or abrasive components 6 6 1 De...

Page 23: ...s the charge current is reduced Check AC input voltage Batteries not fully charged Charge current too low See Charge current too low in this table Current to load is too high Reduce load taken from th...

Page 24: ...0V 16 0V 16 0V 16 0V Switch on voltage high battery 15 0V 15 0V 15 0V 15 0V Max ripple on DC full load 15 15 15 15 Nominal DC current at full load 160A 100A 260A 130A Recommended battery capacity 120...

Page 25: ...ulk time at 13 25 26 50 V 13 25 26 50 V 13 25 26 50 V 13 25 26 50 V Return to bulk voltage 12 80 25 60 V 12 80 25 60 V 12 80 25 60 V 13 25 26 50 V Bulk return time 30 s 30 s 30 s 240 s Absorption volt...

Page 26: ...ty not condensing Standards approvals listings CE E mark Front panel display Yes LEDs show AC input state Inverter state charger state Battery temperature sensor Yes Cooling Maintenance free vario fan...

Page 27: ...allation Manual 27 8 5 Dimensions 12V 2000VA 60A and 24V 2000VA 40A 12V 3000VA 100A and 24V 3000VA 60A Figure 8 Dimensions in mm inches 240 9 5 262 10 3 150 5 9 153 6 0 378 14 9 284 11 2 240 9 5 327 1...

Page 28: ...1 USA 1 800 307 6702 Option 1 technical marinco com ASIA PACIFIC 42 Apollo Drive Rosedale AUCKLAND 0632 New Zealand 64 9 415 7261 enquiries bepmarine com Copyright 2019 Mastervolt All rights reserved...

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