Mastervolt CHARGEMASTER PLUS 24/110-2 User And Installation Manual Download Page 4

 

 

  ChargeMaster Plus 24/80-2, 24/110-2 

 User and Installation Manual 

 

 

 

 

2

 

SAFETY INSTRUCTIONS 

 

IMPORTANT SAFETY 

INSTRUCTIONS 

SAVE THESE INSTRUCTIONS

 

 

WARNING! 

Read  the  entire  manual  before 
using  the  ChargeMaster  Plus. 
Keep  this  manual  in  a  secure 
place. 

This  chapter  describes  important  safety  and 
operating instructions for use of a ChargeMaster 
Plus in residential, recreational vehicle (RV) and 
marine applications.  

2.1

 

General 

The appliance is not to be used by children or 
persons  with  reduced  physical,  sensory  or 
mental capabilities, or lack of experience and 
knowledge,  unless  they  have  been  given 
supervision or instruction. 

This appliance can be used by children aged 
from  8  years  and  above  and  persons  with 
reduced physical, sensory or mental capabili-
ties  or  lack  of  experience  and  knowledge  if 
they  have  been  given  supervision  or  instruc-
tion concerning use of the appliance in a safe 
way and understand the hazards involved. 

Children shall not play with the appliance. 

Cleaning  and  user  maintenance  shall  not  be 
made by children without supervision. 

To reduce the risk of electric shock 

 Do not 

expose the ChargeMaster Plus to rain, snow, 
spray,  moisture,  excessive  pollution  and 
condensing circumstances. To reduce risk of 
fire  hazard,  do  not  cover  or  obstruct  the 
ventilation  openings.  Do  not  install  the 
ChargeMaster  Plus  in  a non-ventilated  room, 
as overheating may result. 

Use  of  an  attachment  or  spare  part  not 
recommended  or  sold  by  Mastervolt  may 
result  in  a  risk  of  fire,  electric  shock,  or 
personal injury.  

UL 1236 requirements do not cover investiga-
tion of charging Lithium-ion type batteries. 

The  ChargeMaster  Plus  is  designed  to  be 
permanently  connected  to  an  AC  and  DC 
electrical system. Installation of, and work on 
the  ChargeMaster  Plus,  may  be  carried  out 
only  by  qualified  and  trained  personnel, 

consistent with the locally applicable standards 
and regulations. 

Make sure that all wiring is properly installed, 
in  good  electrical  condition,  and  correctly 
sized  to  match  the  AC  ampere  rating  of  the 
ChargeMaster  Plus.  Check  the  wiring  on  a 
regular base, at least once a year. Do not use 
the  ChargeMaster  Plus  when  the  wiring  is 
undersized or damaged.  

10 

Do not operate the ChargeMaster Plus if it has 
received  a  sharp  blow,  been  dropped,  or 
otherwise  damaged  in  any  way;  take  it  to  a 
qualified serviceman.  

11 

Except  for  the  connection  compartment  (see 
chapter 3) the ChargeMaster Plus may not be 
opened  or  disassembled.  There  are  no 
serviceable parts inside the cabinet. Take it to 
a qualified, authorized and trained serviceman 
when  service  or  repair  is  required.  Incorrect 
reassembly  may  result  in  a  risk  of  electric 
shock or fire. 

12 

To  reduce  risk  of  electric  shock,  disconnect 
the ChargeMaster Plus from both AC and DC 
electrical  system  before  attempting  any 
maintenance or cleaning. Turning off controls 
will  not  reduce  this  risk.  Be  sure  that  third 
parties cannot reverse the measures taken. 

13 

The ChargeMaster Plus must be provided with 
an equipment-grounding conductor to the AC 
input ground terminal. Grounding and all other 
wiring  must  comply  with  local  codes  and 
ordinances. 

14 

Short circuiting or reversing polarity will lead 
to serious damage to batteries, ChargeMaster 
Plus,  wiring  as  well  as  accessories.  Fuses 
cannot  prevent  damage  caused  by  reversed 
polarity and the warranty will be void.  

15 

In  case  of  fire,  you  must  use  the  fire 
extinguisher which is appropriate for electrical 
equipment. 

16 

If applied in a marine application in the United 
States, 

external 

connections 

to 

the 

ChargeMaster  Plus  shall  comply  with  the 
United  States  Coast  Guard  Electrical 
Regulations (33CFR183, Sub part I).  

2.2

 

Explosive gases  

WARNING

 

 

RISK  OF  EXPLOSIVE 

GASES.  WORKING  IN  VICINITY  OF  A 
LEAD-ACID  BATTERY  IS  DANGEROUS. 

Summary of Contents for CHARGEMASTER PLUS 24/110-2

Page 1: ...te downloaden naar onze website Um diese Anleitung in anderen Sprachen herunterzuladen besuchen Sie bitte unsere Website Pour t l charger ce manuel dans d autres langues consultez notre site Web Para...

Page 2: ...AC safety grounding 8 3 3 4 Network wiring CZone MasterBus 8 3 4 Batteries 9 3 5 Things you need 9 3 6 Overview of the connection compartment 10 3 7 Connection example 11 3 8 Installation step by step...

Page 3: ...of the product Costs of labor or shipping are not covered by this warranty 1 4 Disclaimer Our products are subject to continual development and improvement Therefore additions or modifications to the...

Page 4: ...be carried out only by qualified and trained personnel consistent with the locally applicable standards and regulations 9 Make sure that all wiring is properly installed in good electrical condition...

Page 5: ...ay burst and cause injury to persons and damage to property Make sure lithium ion batteries used for this charger are certified to IEC standards 2 NEVER charge non rechargeable batteries 3 NEVER charg...

Page 6: ...area around battery is well ventilated while battery is being charged 3 Clean battery terminals Be careful to keep corrosion from coming in contact with eyes 4 Add distilled water in each cell until...

Page 7: ...clearance on every side If added to a CZone or MasterBus network take the network powering into consideration Never place the ChargeMaster Plus directly above the battery being charged as gases from b...

Page 8: ...n of AC wiring and recommended wire colors 240VAC 50 60Hz installations Wire color Meaning Must be connected to Brown or black Phase L1 Blue Neutral N Green Yellow Earth PE GND 120VAC 50 60Hz installa...

Page 9: ...ake sure the manufacturer s recommendations are met 3 5 Things you need Make sure you have all the parts you need to install the ChargeMaster Plus ChargeMaster Plus included Battery temperature sensor...

Page 10: ...on negative output terminal 7 Safety ground connection 2 M6 Positive terminal charge output 2 DC 2 OUT 8 Network connection CZone MasterBus 3 Isolation walls for DC connections 9 Temperature sensor co...

Page 11: ...ion Figure 3 Installation drawing of the ChargeMaster Plus Notes If the battery temperature remains within 15 25 C connection of the battery temperature sensor is optional Lithium ion batteries requir...

Page 12: ...polarity may lead to serious damage to the batteries the ChargeMaster Plus the cabling and or the terminal connections Fuses between the batteries and the ChargeMaster Plus cannot prevent damage caus...

Page 13: ...mp sense jack 7 Option Connect the ChargeMaster to the CZone or MasterBus network 8 Adding to a CZone network 1 Disconnect the backbone at the closest backbone connection and add in a tee connector 2...

Page 14: ...n new the ChargeMaster Plus will not start charging batteries before activated with the ON OFF button See step 6 4 Check the DIP switches See chapter DIP switch settings on page 15 5 Check and adjust...

Page 15: ...e CZone Configuration Tool Instructions manual for more information In a MasterBus network DIP switch 1 must always be set to the ON position 1 DIP switch 2 is MasterBus Powering ON 1 or OFF 0 DIP swi...

Page 16: ...he main battery bank in C read only DC 1 OUT Output 1 Output state pre float on read only Output 1 V Voltage of charge output 1 read only Output 1 A Output current of charge output 1 read only Shunt d...

Page 17: ...terBus DIP switch 1 must be in the ON position Parameter Meaning Factory setting Value range Device Language Menu language of this device English EN NL DE FR ES IT NO SV FI DA Name Name of this device...

Page 18: ...0 240min Float Voltage Float voltage 25 C see section 5 4 26 50V 16 32V Return to bulk V Return to bulk voltage If the battery voltage stays below this level for at least the Return to bulk delay tim...

Page 19: ...s as an event source Bulk Bulk state of charge serves as an event source Abs Absorption state of charge serves as an event source Float Float state of charge serves as an event source Failure Any faul...

Page 20: ...ne network Either do the configuration while connected to the network or use a prepared configuration file zcf Ensure that a DIP Switch is assigned Also see section 4 2 4 for a detailed description of...

Page 21: ...den or grayed out 9 NMEA2000 Instances are used to differentiate between multiple monitoring sources 10 Press OK to return to the Module Modification window and press the Alarm Switch Settings button...

Page 22: ...nds the ChargeMaster Plus will switch off the ChargeMaster Plus stops and the MODE LED illuminates red When the ChargeMaster Plus was switched off it can only be activated by pressing the ON OFF butto...

Page 23: ...gure 6 3 step charge process The BULK phase is followed by the ABSORPTION phase Absorption charging starts when the voltage on the batteries has reached the BULK voltage and ends when the battery is c...

Page 24: ...0V 100 of Imax 28 50 Limited by Pmax 5 5 DC Output 2 The ChargeMaster Plus is equipped with one full output DC 1 OUT and one secondary output DC 2 OUT The total output current is divided over these tw...

Page 25: ...batteries 4 Switch the RCD Breaker of the AC input to the OFF position and if required disconnect the AC mains 5 Open the connection compartment of the ChargeMaster Plus 6 Check with a suitable volta...

Page 26: ...r some time this will be higher Wrong setting of the charge voltage Check settings see chapter 4 Charge current too low Batteries almost fully charged Nothing this is normal when the battery is almost...

Page 27: ...g network Ring networks are not allowed Check the connections of the network ChargeMaster Plus is not configured in CZone configuration file Open CZone Configuration Tool and check ChargeMaster Plus D...

Page 28: ...ded Lithium ion Dimensions mm 383 252 126 383 252 126 Dimensions inch 15 1 9 9 5 0 15 1 9 9 5 0 Weight 6 3 kg 13 9 lbs 6 3 kg 13 9 lbs Recommended battery capacity 280 700Ah 400 1000Ah Power factor re...

Page 29: ...User and Installation Manual 29 7 2 Dimensions Dimensions in mm inches ChargeMaster Plus models 24 80 2 24 110 2 7 3 Characteristics Output power versus input voltage Output power AC voltage V Figure...

Page 30: ...30 ChargeMaster Plus 24 80 2 24 110 2 User and Installation Manual 3 step charging characteristics of flooded batteries Figure 9 3 step charging characteristics of flooded batteries...

Page 31: ...ChargeMaster Plus 24 80 2 24 110 2 User and Installation Manual 31...

Page 32: ...rvolt com Location Shipping Power Products LLC N85 W12545 Westbrook Crossing Menomonee Falls Wisconsin 53051 United States Asia Pacific Customer Service T 64 9 415 7261 Option 1 E enquiries bepmarine...

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