Mastervolt CHARGEMASTER PLUS 24/110-2 User And Installation Manual Download Page 20

 

20 

 

  ChargeMaster Plus 24/80-2, 24/110-2 

 User and Installation Manual 

 

 

 

 

4.3

 

MasterShunt 

In a MasterBus network, a MasterShunt can be coupled with output 1 (DC 1 OUT) of the ChargeMaster 
Plus. The actual measurement data of the MasterShunt will be used to charge the batteries. Refer to the 
manual of the MasterShunt for information on how to configure your system. 

4.4

 

MLI Ultra 

The ChargeMaster Plus can be combined with an MLI Ultra Lithium-ion battery. Refer to the manual of 
the MLI Ultra for information on how to configure your system. 

 

WARNING! 

Before using the Li-ion battery, it must be properly installed and commissioned! 

4.5

 

CZone configuration 

The CZone

®

 network is an NMEA 2000-compliant CAN-based system. When the ChargeMaster Plus is 

connected, open the CZone Configuration Tool on a Windows laptop or notebook connected to the CZone 
network. Either do the configuration while connected to the network or use a prepared configuration file 
(.zcf). Ensure that a DIP Switch is assigned. Also see section 4.2.4 for a detailed description of the same 
settings in MasterAdjust. 

Adding the ChargeMaster Plus to a CZone system configuration 
Precondition:

  This  section  assumes  that  a  CZone  system  is  already  configured  and  the  CZone 

Configuration Tool is open.  
In the CZone Configuration Tool, from the Modules tab, press the Add button.  
From the Module Type drop-down list select Chargers.  
From the Charge Type drop-down list select the required model and continue with the following steps. 

 

1.

 

Enter an understandable 

Module Name

2.

 

Each device on a CZone 
network has a unique CZone 
address; the 

Dipswitch

. This 

number must match the 
physical DIP switch settings. 
When connected to the system: 
either select one from the drop-
down list or edit graphically. 

3.

 

Select the 

Battery Type

4.

 

Enter the 

DC Current Limit

5.

 

Option: press the 

Advanced 

Settings

 button to configure 

advanced options. 

Summary of Contents for CHARGEMASTER PLUS 24/110-2

Page 1: ...te downloaden naar onze website Um diese Anleitung in anderen Sprachen herunterzuladen besuchen Sie bitte unsere Website Pour t l charger ce manuel dans d autres langues consultez notre site Web Para...

Page 2: ...AC safety grounding 8 3 3 4 Network wiring CZone MasterBus 8 3 4 Batteries 9 3 5 Things you need 9 3 6 Overview of the connection compartment 10 3 7 Connection example 11 3 8 Installation step by step...

Page 3: ...of the product Costs of labor or shipping are not covered by this warranty 1 4 Disclaimer Our products are subject to continual development and improvement Therefore additions or modifications to the...

Page 4: ...be carried out only by qualified and trained personnel consistent with the locally applicable standards and regulations 9 Make sure that all wiring is properly installed in good electrical condition...

Page 5: ...ay burst and cause injury to persons and damage to property Make sure lithium ion batteries used for this charger are certified to IEC standards 2 NEVER charge non rechargeable batteries 3 NEVER charg...

Page 6: ...area around battery is well ventilated while battery is being charged 3 Clean battery terminals Be careful to keep corrosion from coming in contact with eyes 4 Add distilled water in each cell until...

Page 7: ...clearance on every side If added to a CZone or MasterBus network take the network powering into consideration Never place the ChargeMaster Plus directly above the battery being charged as gases from b...

Page 8: ...n of AC wiring and recommended wire colors 240VAC 50 60Hz installations Wire color Meaning Must be connected to Brown or black Phase L1 Blue Neutral N Green Yellow Earth PE GND 120VAC 50 60Hz installa...

Page 9: ...ake sure the manufacturer s recommendations are met 3 5 Things you need Make sure you have all the parts you need to install the ChargeMaster Plus ChargeMaster Plus included Battery temperature sensor...

Page 10: ...on negative output terminal 7 Safety ground connection 2 M6 Positive terminal charge output 2 DC 2 OUT 8 Network connection CZone MasterBus 3 Isolation walls for DC connections 9 Temperature sensor co...

Page 11: ...ion Figure 3 Installation drawing of the ChargeMaster Plus Notes If the battery temperature remains within 15 25 C connection of the battery temperature sensor is optional Lithium ion batteries requir...

Page 12: ...polarity may lead to serious damage to the batteries the ChargeMaster Plus the cabling and or the terminal connections Fuses between the batteries and the ChargeMaster Plus cannot prevent damage caus...

Page 13: ...mp sense jack 7 Option Connect the ChargeMaster to the CZone or MasterBus network 8 Adding to a CZone network 1 Disconnect the backbone at the closest backbone connection and add in a tee connector 2...

Page 14: ...n new the ChargeMaster Plus will not start charging batteries before activated with the ON OFF button See step 6 4 Check the DIP switches See chapter DIP switch settings on page 15 5 Check and adjust...

Page 15: ...e CZone Configuration Tool Instructions manual for more information In a MasterBus network DIP switch 1 must always be set to the ON position 1 DIP switch 2 is MasterBus Powering ON 1 or OFF 0 DIP swi...

Page 16: ...he main battery bank in C read only DC 1 OUT Output 1 Output state pre float on read only Output 1 V Voltage of charge output 1 read only Output 1 A Output current of charge output 1 read only Shunt d...

Page 17: ...terBus DIP switch 1 must be in the ON position Parameter Meaning Factory setting Value range Device Language Menu language of this device English EN NL DE FR ES IT NO SV FI DA Name Name of this device...

Page 18: ...0 240min Float Voltage Float voltage 25 C see section 5 4 26 50V 16 32V Return to bulk V Return to bulk voltage If the battery voltage stays below this level for at least the Return to bulk delay tim...

Page 19: ...s as an event source Bulk Bulk state of charge serves as an event source Abs Absorption state of charge serves as an event source Float Float state of charge serves as an event source Failure Any faul...

Page 20: ...ne network Either do the configuration while connected to the network or use a prepared configuration file zcf Ensure that a DIP Switch is assigned Also see section 4 2 4 for a detailed description of...

Page 21: ...den or grayed out 9 NMEA2000 Instances are used to differentiate between multiple monitoring sources 10 Press OK to return to the Module Modification window and press the Alarm Switch Settings button...

Page 22: ...nds the ChargeMaster Plus will switch off the ChargeMaster Plus stops and the MODE LED illuminates red When the ChargeMaster Plus was switched off it can only be activated by pressing the ON OFF butto...

Page 23: ...gure 6 3 step charge process The BULK phase is followed by the ABSORPTION phase Absorption charging starts when the voltage on the batteries has reached the BULK voltage and ends when the battery is c...

Page 24: ...0V 100 of Imax 28 50 Limited by Pmax 5 5 DC Output 2 The ChargeMaster Plus is equipped with one full output DC 1 OUT and one secondary output DC 2 OUT The total output current is divided over these tw...

Page 25: ...batteries 4 Switch the RCD Breaker of the AC input to the OFF position and if required disconnect the AC mains 5 Open the connection compartment of the ChargeMaster Plus 6 Check with a suitable volta...

Page 26: ...r some time this will be higher Wrong setting of the charge voltage Check settings see chapter 4 Charge current too low Batteries almost fully charged Nothing this is normal when the battery is almost...

Page 27: ...g network Ring networks are not allowed Check the connections of the network ChargeMaster Plus is not configured in CZone configuration file Open CZone Configuration Tool and check ChargeMaster Plus D...

Page 28: ...ded Lithium ion Dimensions mm 383 252 126 383 252 126 Dimensions inch 15 1 9 9 5 0 15 1 9 9 5 0 Weight 6 3 kg 13 9 lbs 6 3 kg 13 9 lbs Recommended battery capacity 280 700Ah 400 1000Ah Power factor re...

Page 29: ...User and Installation Manual 29 7 2 Dimensions Dimensions in mm inches ChargeMaster Plus models 24 80 2 24 110 2 7 3 Characteristics Output power versus input voltage Output power AC voltage V Figure...

Page 30: ...30 ChargeMaster Plus 24 80 2 24 110 2 User and Installation Manual 3 step charging characteristics of flooded batteries Figure 9 3 step charging characteristics of flooded batteries...

Page 31: ...ChargeMaster Plus 24 80 2 24 110 2 User and Installation Manual 31...

Page 32: ...rvolt com Location Shipping Power Products LLC N85 W12545 Westbrook Crossing Menomonee Falls Wisconsin 53051 United States Asia Pacific Customer Service T 64 9 415 7261 Option 1 E enquiries bepmarine...

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