Mastervolt chargemaster plus 12/100-3 User And Installation Manual Download Page 4

 

 

 

ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual

 

 

 

 

 

2  SAFETY INSTRUCTIONS 

 

IMPORTANT SAFETY INSTRUCTIONS 

SAVE THESE INSTRUCTIONS 

Read the entire manual before using the ChargeMaster 
Plus. Keep this manual in a secure place. 

This chapter describes important safety and operating 
instructions for use of a ChargeMaster Plus in residential, 
recreational vehicle (RV) and marine applications.  

2.1  General 

1  The appliance is not to be used by children or persons 

with reduced physical, sensory or mental capabilities, 
or lack of experience and knowledge, unless they 
have been given supervision or instruction 

2  To reduce the risk of electric shock – Do not expose 

the ChargeMaster Plus to rain, snow, spray, moisture, 
excessive pollution and condensing circumstances. 
To reduce risk of fire hazard, do not cover or obstruct 
the ventilation openings. Do not install the 
ChargeMaster Plus  in a non-ventilated room, 
overheating may result. 

3  Use of an attachment or spare part not recommended 

or sold by Mastervolt may result in a risk of fire, 
electric shock, or injury to persons.  

4  The  ChargeMaster Plus  is designed to be 

permanently connected to an AC and DC  electrical 
system. Installation of, and work on the ChargeMaster 
Plus, may be carried out only by qualified and trained 
personnel, consistent with the locally applicable 
standards and regulations. 

5  Make sure that all wiring is properly installed, in good 

electrical  condition,  and  correctly sized to match the 
AC ampere rating of the ChargeMaster Plus. Check 
the wiring on a regular base, at least once a year. Do 
not use the ChargeMaster Plus  when the wiring is 
undersized or damaged.  

6  Do not operate  the  ChargeMaster Plus  if it has 

received a sharp blow, been dropped, or otherwise 
damaged in any way; take it to a qualified serviceman.  

7  Except for the connection compartment, see chapter 

3, the ChargeMaster Plus  may not be opened or 
disassembled. There are no serviceable parts inside 
the cabinet. Take it to a qualified, authorized and 
trained serviceman when service or repair is required. 
Incorrect reassembly may result in a  risk of electric 
shock or fire. 

8  To reduce risk of electric shock, disconnect the 

ChargeMaster Plus  from both AC and DC electrical 
system before attempting any maintenance or 
cleaning. Turning off controls will not reduce this risk. 
Be sure that third parties cannot reverse the 
measures taken. 

9  The  ChargeMaster Plus  must be provided with an 

equipment-grounding conductor to the AC  input 
ground terminal. Grounding and all other wiring must 
comply with local codes and ordinances. 

10  Short circuiting or reversing polarity will lead to 

serious damage to batteries, ChargeMaster Plus, 
wiring as well as accessories. Fuses cannot  prevent 
damage caused by reversed polarity and the warranty 
will be void.  

11  In case of fire, you must use the fire extinguisher 

which is appropriate for electrical equipment. 

12  If applied in a marine application in the United States, 

external connections to the ChargeMaster Plus  shall 
comply with the United States Coast Guard Electrical 
Regulations (33CFR183, Sub part I).  

2.2  Explosive gases  

WARNING 

  RISK OF EXPLOSIVE GASES

.

  WORKING IN 

VICINITY OF A LEAD

-

ACID BATTERY IS DANGEROUS

.

 

BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL 
BATTERY OPERATION

.

  FOR THIS REASON

,

  IT IS OF UTMOST 

IMPORTANCE THAT EACH  TIME BEFORE USING THE 

C

HARGE

M

ASTER PLUS

,

  YOU READ THIS MANUAL AND 

FOLLOW THE INSTRUCTIONS EXACTLY

.

 

 

2  To reduce risk of battery explosion, follow these 

instructions and those published by battery 
manufacturer and manufacturer of any equipment you 
intend to use in vicinity of the battery. Review 
cautionary marking on these products and on engine.  

2.3  Personal precautions 

1  Consider having someone close enough by to come 

to your aid when you work near a lead-acid battery. 

2  Have plenty of fresh water and soap nearby in case 

battery acid contacts skin, clothing, or eyes. 

3  Wear eye and clothing protection. Avoid touching 

eyes while working near battery. 

4  If battery acid contacts skin or clothing, wash 

immediately with soap and water. If acid enters eye, 
immediately flood eye with running cold water for at 
least 10 minutes and get medical attention 
immediately. 

5  NEVER smoke or allow a spark or flame in vicinity of 

battery or engine. 

6  Be extra cautious to reduce risk of dropping a metal 

tool onto battery. It might spark or short-circuit battery 
or other electrical part that may cause explosion. 

7  Do not wear  watches, bracelets, necklaces or other 

metal objects when working on batteries. 

Summary of Contents for chargemaster plus 12/100-3

Page 1: ...CHARGEMASTER PLUS 12 75 3 12 100 3 24 40 3 24 60 3 FULLY AUTOMATIC BATTERY CHARGER USER AND INSTALLATION MANUAL 10000011898 13...

Page 2: ...lications 6 3 INSTALLATION 7 3 1 Unpacking 7 3 2 Environment 7 3 3 Wiring 7 3 4 Batteries 8 3 5 Things you need 8 3 6 Overview connection compartment 9 3 7 Connection example 10 3 8 Installation step...

Page 3: ...overed by this warranty 1 4 Disclaimer Our products are subject to continual development and improvement Therefore additions or modifications to the products may cause changes to the technical data an...

Page 4: ...ock disconnect the ChargeMaster Plus from both AC and DC electrical system before attempting any maintenance or cleaning Turning off controls will not reduce this risk Be sure that third parties canno...

Page 5: ...E POS P battery post usually has larger diameter than NEGATIVE NEG N post 4 Determine which post of battery is grounded connected to the chassis If negative post is grounded to chassis as in most vehi...

Page 6: ...tch determine voltage of battery by referring to car owner s manual and make sure it matches output rating of battery charger 2 10 Grounding instructions This battery charger should be connected to a...

Page 7: ...g areas take into account that the fan of the ChargeMaster Plus can produce noise when operating Although the ChargeMaster Plus fully complies with all applicable EMC limits it may still cause harmful...

Page 8: ...GND 120V 60Hz installations single phase Wire color Meaning Must be connected to Black Hot or Line L1 White Neutral N Green Ground PE GND 240V 60Hz installations split phase 120 240VAC Wire color Mean...

Page 9: ...ge output 2 10 Temperature sensor connection 5 Positive terminal charge output 1 11 DIP switches 6 Screw terminals AC input 12 Ventilation openings Figure 2 Connection compartment Notes If the battery...

Page 10: ...entire installation CAUTION Too thin cables and or loose connections can cause dangerous overheating of the cables and or terminals Therefore tighten all connections well in order to limit transition...

Page 11: ...ening two screws at the lower side of the enclosure as well 4 Open the connection compartment by loosening the two screws 5 Connect the wiring to the screw terminals Fasten the cable with the cable cl...

Page 12: ...occur caused by the capacitors used in the ChargeMaster Plus This is particularly dangerous in places with insufficient ventilation Due to the gassing of the batteries an explosion can occur Avoid ha...

Page 13: ...ipment Event based commands With MasterBus a device can be programmed to initiate an action at another connected device This is done by means of event based commands 3 11 Decommissioning If it is nece...

Page 14: ...MasterBus functions Adjustment of the settings of the ChargeMaster Plus can be made via the MasterBus network by means of an USB interface connected to a PC with MasterAdjust software Some settings c...

Page 15: ...e chosen for feedback on the charged battery Not connected read only Output 2 Output 2 Output state Off pre float on read only Output 2 Voltage of charge output 2 read only Output 2 Output current of...

Page 16: ...of this device English EN NL DE FR ES IT NO SV FI DA Name Name of this device This name will be recognized by all devices connected to the MasterBus CHG ChargeMaster 0 12 chars MB communication Selec...

Page 17: ...ime the charger will start the Bulk stage 13 25 26 50V 0 15 50 0 31 00V Return to bulk Return to bulk delay time see Return to bulk voltage 30sec 0 240sec Alarm levels High alarm on Upper threshold le...

Page 18: ...Event x 1 The next event appears after enabling Event x Disabled See Event x 4 2 10 Events source The ChargeMaster Plus can be configured as an event source An event source can be used to initiate an...

Page 19: ...is available the ChargeMaster Plus will start to charge the batteries Note Once switched on the ChargeMaster Plus automatically resumes operation after it was disconnected from an AC source temporaril...

Page 20: ...ium fast green Battery in bulk stage Blinking slow green Battery absorption stage Solid green Battery in float stage Battery III Blinking medium fast green Battery in bulk stage Blinking slow green Ba...

Page 21: ...m the batteries can also remain connected to the ChargeMaster Plus during winter One hour every 14 days the charger automatically switches to absorption to keep the battery running properly and prolon...

Page 22: ...charge a 24V starter battery or a 12V starter battery with its own charging profile Settings are configured via MasterBus see section 4 2 5 5 3 Starter alternator Outputs 1 and 2 are configured as ful...

Page 23: ...ter Plus is required Examine your electrical installation on a regular basis at least once a year Defects such as loose connections burnt wiring etc must be corrected immediately If necessary use a so...

Page 24: ...ed Check AC input voltage Batteries not fully charged Charge current too low See Charge current too low in this table Current to load is too high Reduce load taken from the batteries Charge time too s...

Page 25: ...settings User defined AGM GEL Flooded AGM Spiral Flooded traction Flooded calcium MLI Li ion Dimensions mm 383 250 126 383 250 126 Dimensions inch 15 0 9 8 5 0 15 0 9 8 5 0 Weight 5 9 kg 13 lbs 5 9 kg...

Page 26: ...User defined AGM GEL Flooded AGM Spiral Flooded traction Flooded calcium MLI Li ion Dimensions mm 383 250 126 383 250 126 Dimensions inch 15 0 9 8 5 0 15 0 9 8 5 0 Weight 5 9 kg 13 lbs 5 9 kg 13 lbs R...

Page 27: ...75 3 12 100 3 24 40 3 24 60 3 User and Installation Manual 27 7 3 Dimensions Dimensions in mm inches ChargeMaster Plus models 12 75 3 12 100 3 24 40 3 and 24 60 3 7 4 3 Step charging characteristics...

Page 28: ...rvolt com Location Shipping Power Products LLC N85 W12545 Westbrook Crossing Menomonee Falls Wisconsin 53051 United States Asia Pacific Customer Service T 64 9 415 7261 Option 1 E enquiries bepmarine...

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