2
ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual
TABLE OF CONTENTS
1
GENERAL INFORMATION ................................................................................................................................................... 3
1.1
Use of this manual ......................................................................................................................................................... 3
1.2
Liability .......................................................................................................................................................................... 3
1.3
Warranty ........................................................................................................................................................................ 3
1.4
Disclaimer ...................................................................................................................................................................... 3
1.5
Identification label .......................................................................................................................................................... 3
1.6
Correct disposal of this product ..................................................................................................................................... 3
2
SAFETY INSTRUCTIONS ..................................................................................................................................................... 4
2.1
General.......................................................................................................................................................................... 4
2.2
Explosive gases ............................................................................................................................................................ 4
2.3
Personal precautions ..................................................................................................................................................... 4
2.4
Warnings regarding the use of batteries ........................................................................................................................ 5
2.5
Charger location ............................................................................................................................................................ 5
2.6
DC connection precautions ........................................................................................................................................... 5
2.7
When battery is installed in vehicle ............................................................................................................................... 5
2.8
When battery is outside vehicle ..................................................................................................................................... 5
2.9
Preparing to charge ....................................................................................................................................................... 5
2.10
Grounding instructions................................................................................................................................................... 6
2.11
Warning regarding life support applications................................................................................................................... 6
3
INSTALLATION ..................................................................................................................................................................... 7
3.1
Unpacking ..................................................................................................................................................................... 7
3.2
Environment .................................................................................................................................................................. 7
3.3
Wiring ............................................................................................................................................................................ 7
3.4
Batteries ........................................................................................................................................................................ 8
3.5
Things you need ............................................................................................................................................................ 8
3.6
Overview connection compartment ............................................................................................................................... 9
3.7
Connection example .....................................................................................................................................................10
3.8
Installation step-by-step................................................................................................................................................11
3.9
Commissioning after installation ...................................................................................................................................12
3.10
MasterBus (optional) ....................................................................................................................................................13
3.11
Decommissioning .........................................................................................................................................................13
3.12
Storage and transportation ...........................................................................................................................................13
3.13
Re-installation ...............................................................................................................................................................13
4
SETTINGS ........................................................................................................................................................................... 14
4.1
DIP switch settings .......................................................................................................................................................14
4.2
MasterBus functions .....................................................................................................................................................14
5
OPERATING INSTRUCTIONS ............................................................................................................................................ 19
5.1
Introduction ...................................................................................................................................................................19
5.2
Switching on / stand-by ................................................................................................................................................19
5.3
Status display ...............................................................................................................................................................19
5.4
The 3-step+ charge process .........................................................................................................................................21
5.5
Smart terminal - Output 3 .............................................................................................................................................22
5.6
Maintenance .................................................................................................................................................................23
5.7
Failures.........................................................................................................................................................................23
5.8
History ..........................................................................................................................................................................23
6
TROUBLE SHOOTING ........................................................................................................................................................ 24
7
TECHNICAL DATA ............................................................................................................................................................. 25
7.1
Specifications 12V models ...........................................................................................................................................25
7.2
Specifications 24V models ...........................................................................................................................................26
7.3
Dimensions ...................................................................................................................................................................27
7.4
3-Step+ charging characteristics of flooded batteries ...................................................................................................27