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8

9

OPERATION

KNOW YOUR ROUTER (see Fig. 1)

Before attempting to use this router, familiarize yourself with all of its 

operating features and safety requirements. 
This electric router is designed to be used only for straight and grooved 

milling and edge forming in wood or similar materials. Any other use of 

the router that is not indicated in this manual could damage the router or 

seriously injure the operator, and therefore, is expressly excluded from the 

application range.

1.

   

ON/OFF switch

. Push 

the ON/OFF switch to 

the ”I” position to turn 

the router on. Return 

the switch to the “O” 

position when the 

routing operation is 

completed. 

2.

   

Locking arm. 

Use the 

locking arm to set the 

desired cutting depth.

3.

   

Cable

. Provides power 

to the router when 

connected to a power 

source.

4.

   

Lock nut. 

Locks the 

parallel guide.

5.

   

Base plate. 

Supports 

the router.

6.

   

Depth stop. 

Adjust to 

four different cutting 

depths by turning it 

clockwise or counter-

clockwise.

7.

   

Handle. 

Hold both 

handles when starting 

the routing operation.

8.

   

Adjustment bar. 

Adjust 

the cutting depth by 

moving it up or down. 

9.

   

Variable speed dial. 

Six variable speeds allow the operator to control and 

adjust to speed and power specifications. The speed and power of the 

router can be increased or decreased by rotating the dial. 

10.

 

Collet.

 Clamps the bits in place.

11.

 

Dust extraction adaptor. 

Collects the dust that is produced by the routing 

operation. 

12.

 

Lock lever.

 Locks the motor pack into the fixed base or the plunge base.

13.

 

Adjustment button. 

Press the button in order to allow the motor pack to 

move freely.

14.

 

Depth adjustment knob. 

When using the fixed base, adjust the cutting 

depth by turning it clockwise or counter-clockwise.

15.

 

Spindle lock. 

Locks the spindle when changing the milling cutter.

16.

 

Ready indicator. 

When the router is plugged in, the ready indicator 

displays a green light to indicate that the router is ready to use. The light 

goes off when the router is unplugged.

17.

 

LED worklight. 

When the router is plugged in and the 

ON/OFF switch

 is in 

the ON position, the LED worklight illuminates the milling area (see Fig. 6).

SWITCHING FROM THE FIXED BASE TO THE PLUNGE BASE (see Fig. 2 to Fig. 5

)

To remove the fixed base

•    Unplug the router.
•    Loosen the lock lever on the fixed 

base.

•    Hold the motor pack with one 

hand, and depress and hold the 

adjustment button with the other 

hand.

•    Remove the motor pack from the 

fixed base.

To Install the plunge base

•    Loosen the lock lever
•    Tighten the locking arm for 

stability.

•    Align the tab on the motor pack 

with the slot in the plunge base.

•    Tighten the lock lever.
•    Loosen the locking arm.

Fig. 1

Plunge Base

Fix Base

9

3

7

8

15

17

6

5

1

7

10

4

16

2

14

7

12

4

11

7

5

7

13

12

11

Fig. 2

Fig. 3

Fix Base

Motor

Summary of Contents for 241-0836

Page 1: ...intended use Safety symbols in this manual are used to indicate possible dangers The safety symbols and their explanations require your full understanding The safety warnings do not eliminate any danger by themselves and they are not a substitute for proper accident prevention measures This Safety Alert Symbol indicates caution warning or danger Failure to obey a safety warning may result in serio...

Page 2: ...ow may result in electric shock fire and or serious per sonal injury WORK AREA Keep the work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in an explosive environment such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite dust or fumes Keep bystanders children and visitors away while operating a p...

Page 3: ... tool to a power source receptacle outlet etc be sure voltage supplied is the same as that specified on the nameplate of the tool A power source with voltage greater than that specified for the tool can result in serious injury to the user as well as damage to the tool TOOL USE AND CARE Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by h...

Page 4: ...e It may be extremely hot Be sure that the motor has completely stopped before you put the router down Injury or damage could result from a head that is still spinning when the tool is laid down Be sure that the router bit is clear of the workpiece before starting the motor If the bit is in contact with the workpiece when the motor starts the router could jump resulting in damage or injury Only us...

Page 5: ...ecreased by rotating the dial 10 Collet Clamps the bits in place 11 Dust extraction adaptor Collects the dust that is produced by the routing operation 12 Lock lever Locks the motor pack into the fixed base or the plunge base 13 Adjustment button Press the button in order to allow the motor pack to move freely 14 Depth adjustment knob When using the fixed base adjust the cutting depth by turning i...

Page 6: ...h adjustment knob clockwise or counter clockwise The cutting depth can be read on the depth adjustment knob Each mark on the scale indicates a change in the depth setting of 1 64 Unplug the router Loosen the lock lever Turn the depth adjustment knob clockwise or counter clockwise to move the collet down or up When the desired cutting depth is set tighten the lock lever SETTING THE CUTTING DEPTH FO...

Page 7: ...lecting a higher speed for smaller diameter bits and a lower speed for larger diameter bits The router bit rotates at a very high speed and may heat up causing burn marks if the router is moved too slowly through the wood Feeding the router too quickly or trying to remove too much material in a single pass will overload the motor Use two or more passes for extra large cuts especially in the case o...

Page 8: ...se TCT tungsten carbide tipped router bits for hardwood No guide is required for use of the tool This is useful for writing signs and performing creative work Only make shallow cuts Refer to the following table for common types of router bits ACCESSORIES see Fig 11 1 Collet wrench 2 Straight edge guide 3 Pattern guid 4 Dust extraction adaptors MAINTENANCE Before cleaning or performing any maintena...

Page 9: ...16 17 Exploded View ...

Page 10: ...18 19 ...

Page 11: ...8 Plain Washer 1 39 Left Handle 2 40 Plunge Frame 2 Fixed Unit 41 Screw 2 42 Right Handle 1 43 Left Handle 1 No Part Name Qty 44 Lock Bolt 5 45 Mounting 1 46 Chip Shield 1 47 Base Plate 1 48 E Ring 1 49 Spring 1 50 Lock Gear 1 51 Gear 1 52 Gear Shaft 1 53 Button 1 54 Shaft 1 55 Worm 1 56 Screw 1 57 Indicator Ring 1 58 Adjusting Knob 1 59 Screw 1 60 Screw 1 61 Lock Pin 1 62 Clamping Lever 1 63 Plat...

Page 12: ... breaks or fails due to a defect in material or workmanship within three years from the date of original purchase simply bring this tool and its sales receipt back to your nearest Menards retail store for a free equivalent replacement within those three years The warranty 1 excludes expendable parts including but not limited to blades bits light bulbs and or batteries 2 shall be void if this tool ...

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