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SPECIFIC SAFETY INSTRUCTIONS FOR THE PLUNGE ROUTER

 

WARNING: 

Read all instructions. Failure to comply with all of the follow-

ing instructions may result in electric shock, fire and/or serious injury.

•  

  Hold the power tool by its insulated grips when performing any operation 

in which the cutting tool may come into contact with concealed wiring 

or its own cord. 

Contact with a “live” wire will also make exposed metal 

parts of the tool “live” and subject the operator to electric shock.

•  

  Use clamps or another practical means of securing and supporting the 

workpiece to a stable platform. 

Holding the work by hand or against your 

body leaves it unstable and may result in loss of control.

•  

  Keep the handles dry, clean, and free of oil or grease. 

This will permit 

better control of the tool.

•  

  Keep hands away from cutting area. Never place your hands beneath the 

workpiece for any reason. Keep the base of the router in firm contact with 

the workpiece when cutting. Grip the router only by its handles. 

These 

precautions will reduce the risk of personal injury.

•  

  Use sharp bits. 

Dull bits may cause the router to swerve or stall under 

pressure.

•  

  Never touch the bit immediately after use. 

It may be extremely hot.

•  

  Be sure that the motor has completely stopped before you put the router 

down.

 Injury or damage could result from a head that is still spinning when 

the tool is laid down.

•  

  Be sure that the router bit is clear of the workpiece before starting the 

motor. 

If the bit is in contact with the workpiece when the motor starts, the 

router could jump, resulting in damage or injury.

•  

  Only use router bits with a shank diameter equal to the size of the tool’s 

collet.

•  

  Only use router bits suitable for the tool’s no-load speed.

•  

  Make sure the collet nut is securely tightened to prevent the router bit 

from slipping during use.

•  

  Avoid prolonged contact with dust from power sanding, sawing, grinding, 

drilling, and other construction activities. Wear protective clothing and 

wash exposed

 

areas with soap and water. 

Allowing dust to get into your 

mouth, eyes or remain on your skin may promote absorption of harmful 

chemicals.

 

WARNING: 

Use of this tool can generate and/or disperse dust, which may 

cause serious and permanent respiratory or other injuries. Always use the ap-

propriate certified respiratory device to protect against dust exposure. Direct 

particles away from face and body.

 

CAUTION: 

Wear an appropriate personal hearing protective device dur-

ing use. Noise caused by this product could contribute to hearing loss under 

certain conditions and periods of use.

Summary of Contents for 241-0836

Page 1: ...intended use Safety symbols in this manual are used to indicate possible dangers The safety symbols and their explanations require your full understanding The safety warnings do not eliminate any danger by themselves and they are not a substitute for proper accident prevention measures This Safety Alert Symbol indicates caution warning or danger Failure to obey a safety warning may result in serio...

Page 2: ...ow may result in electric shock fire and or serious per sonal injury WORK AREA Keep the work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in an explosive environment such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite dust or fumes Keep bystanders children and visitors away while operating a p...

Page 3: ... tool to a power source receptacle outlet etc be sure voltage supplied is the same as that specified on the nameplate of the tool A power source with voltage greater than that specified for the tool can result in serious injury to the user as well as damage to the tool TOOL USE AND CARE Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by h...

Page 4: ...e It may be extremely hot Be sure that the motor has completely stopped before you put the router down Injury or damage could result from a head that is still spinning when the tool is laid down Be sure that the router bit is clear of the workpiece before starting the motor If the bit is in contact with the workpiece when the motor starts the router could jump resulting in damage or injury Only us...

Page 5: ...ecreased by rotating the dial 10 Collet Clamps the bits in place 11 Dust extraction adaptor Collects the dust that is produced by the routing operation 12 Lock lever Locks the motor pack into the fixed base or the plunge base 13 Adjustment button Press the button in order to allow the motor pack to move freely 14 Depth adjustment knob When using the fixed base adjust the cutting depth by turning i...

Page 6: ...h adjustment knob clockwise or counter clockwise The cutting depth can be read on the depth adjustment knob Each mark on the scale indicates a change in the depth setting of 1 64 Unplug the router Loosen the lock lever Turn the depth adjustment knob clockwise or counter clockwise to move the collet down or up When the desired cutting depth is set tighten the lock lever SETTING THE CUTTING DEPTH FO...

Page 7: ...lecting a higher speed for smaller diameter bits and a lower speed for larger diameter bits The router bit rotates at a very high speed and may heat up causing burn marks if the router is moved too slowly through the wood Feeding the router too quickly or trying to remove too much material in a single pass will overload the motor Use two or more passes for extra large cuts especially in the case o...

Page 8: ...se TCT tungsten carbide tipped router bits for hardwood No guide is required for use of the tool This is useful for writing signs and performing creative work Only make shallow cuts Refer to the following table for common types of router bits ACCESSORIES see Fig 11 1 Collet wrench 2 Straight edge guide 3 Pattern guid 4 Dust extraction adaptors MAINTENANCE Before cleaning or performing any maintena...

Page 9: ...16 17 Exploded View ...

Page 10: ...18 19 ...

Page 11: ...8 Plain Washer 1 39 Left Handle 2 40 Plunge Frame 2 Fixed Unit 41 Screw 2 42 Right Handle 1 43 Left Handle 1 No Part Name Qty 44 Lock Bolt 5 45 Mounting 1 46 Chip Shield 1 47 Base Plate 1 48 E Ring 1 49 Spring 1 50 Lock Gear 1 51 Gear 1 52 Gear Shaft 1 53 Button 1 54 Shaft 1 55 Worm 1 56 Screw 1 57 Indicator Ring 1 58 Adjusting Knob 1 59 Screw 1 60 Screw 1 61 Lock Pin 1 62 Clamping Lever 1 63 Plat...

Page 12: ... breaks or fails due to a defect in material or workmanship within three years from the date of original purchase simply bring this tool and its sales receipt back to your nearest Menards retail store for a free equivalent replacement within those three years The warranty 1 excludes expendable parts including but not limited to blades bits light bulbs and or batteries 2 shall be void if this tool ...

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