background image

12

13

OPERATING THE ROUTER

•    Place the router on the workpiece and turn it on.
•    Slowly push the router downward until the milling cutter contacts the 

workpiece.

•    Mill out the groove using a continuous, even motion.
•    When the milling process is complete, raise the router and turn it off.

ELECTRONIC SPEED ADJUSTER

The speed of your router is variable (6 variable speeds). Use the variable 

speed dial (9) to produce uniform results in wood, plastics and similar 

material. Use lower settings for large diameter bits and higher settings for 

small diameter bits.

USING THE ROUTER

•    Make sure that the material to be cut is securely clamped and provides 

sufficient stability to support the router while it is operating.

•    To control the router, keep both hands on the grips.
•    Rotate the router counter-clockwise when cutting outside edges. Rotate it 

clockwise when cutting inside edges.

•    Always hold the router from the front, ensuring that the chip shield is 

between yourself and the bit.

•    After setting the cutting depth as described, position the router so that 

the bit is directly above the point you plan to cut. With the router running, 

lower the unit smoothly into the workpiece. (DO NOT FORCE THE ROUTER 

DOWN.) When the tool reaches its pre-set depth, tighten the plunge 

release lever. Once you have finished routing, loosen the plunge release 

lever and allow the spring to lift the router directly out of the workpiece.

NOTE: 

Always feed the workpiece to the router against the direction of the 

bit’s rotation.

FEED SPEED AND RATE OF CUT

Feed rate depends on the material and bit configuration. Experience is the 

best guide. Become familiar with the sound and feel of the router by making 

practice cuts on scrap materials. Perform a preliminary adjustment of the 

speed control, selecting a higher speed for smaller diameter bits and a lower 

speed for larger diameter bits.
The router bit rotates at a very high speed and may heat up, causing burn 

marks if the router is moved too slowly through the wood. Feeding the 

router too quickly or trying to remove too much material in a single pass will 

overload the motor. Use two or more passes for extra-large cuts, especially 

in the case of hardwood.

ROUTING WITH AN EDGE GUIDE

The edge guide is an accessory that allows you to rout a straight groove or 

other shape parallel to the edge of your workpiece.
Mount the edge guide as following: 

•    Loosen the two lock bolts on the router
•    Feed the metal rods on the edge guide through the holes in the router’s 

base.

•    Adjust the distance between the router bit and the edge guide by moving 

the guide until it is at the correct distance.

•    Tighten the lock bolts to secure the edge guide in position.
•    Place the router on the edge of the workpiece with the bit not contacting 

the workpiece.

•    Turn the router on and allow the motor to reach full speed.
•    Gradually move the bit toward the workpiece
•    When cutting is complete, turn the router off and let the bit come to a 

complete stop before removing the router from the workpiece.

CHIP SHIELD DEFLECTOR (Fig.9)

 

WARNING: 

ALWAYS wear eye protection. The chip shield deflector    

is intended as a safety guard.

The chip shield deflector help keep dust and chips away from the operator; 

they will not stop objects larger than woodchips thrown from the bit. The chip 

shield deflector on the plunge base is held in position by a screw. To remove 

the shield from the plunge base, simply remove the screw and take the shield 
off of the base.

 

WARNING: 

The chip shield          

deflector helps keep dust and chips    

away from the operator; it will not        

stop objects larger than woodchips     

thrown from the bit.

 

CAUTION: 

ALWAYS have the       

chip shield deflector in place on the    

base when operating the router.

DUST COLLECTION WITH DUST 

Fig. 9

screw

Summary of Contents for 241-0836

Page 1: ...intended use Safety symbols in this manual are used to indicate possible dangers The safety symbols and their explanations require your full understanding The safety warnings do not eliminate any danger by themselves and they are not a substitute for proper accident prevention measures This Safety Alert Symbol indicates caution warning or danger Failure to obey a safety warning may result in serio...

Page 2: ...ow may result in electric shock fire and or serious per sonal injury WORK AREA Keep the work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in an explosive environment such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite dust or fumes Keep bystanders children and visitors away while operating a p...

Page 3: ... tool to a power source receptacle outlet etc be sure voltage supplied is the same as that specified on the nameplate of the tool A power source with voltage greater than that specified for the tool can result in serious injury to the user as well as damage to the tool TOOL USE AND CARE Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by h...

Page 4: ...e It may be extremely hot Be sure that the motor has completely stopped before you put the router down Injury or damage could result from a head that is still spinning when the tool is laid down Be sure that the router bit is clear of the workpiece before starting the motor If the bit is in contact with the workpiece when the motor starts the router could jump resulting in damage or injury Only us...

Page 5: ...ecreased by rotating the dial 10 Collet Clamps the bits in place 11 Dust extraction adaptor Collects the dust that is produced by the routing operation 12 Lock lever Locks the motor pack into the fixed base or the plunge base 13 Adjustment button Press the button in order to allow the motor pack to move freely 14 Depth adjustment knob When using the fixed base adjust the cutting depth by turning i...

Page 6: ...h adjustment knob clockwise or counter clockwise The cutting depth can be read on the depth adjustment knob Each mark on the scale indicates a change in the depth setting of 1 64 Unplug the router Loosen the lock lever Turn the depth adjustment knob clockwise or counter clockwise to move the collet down or up When the desired cutting depth is set tighten the lock lever SETTING THE CUTTING DEPTH FO...

Page 7: ...lecting a higher speed for smaller diameter bits and a lower speed for larger diameter bits The router bit rotates at a very high speed and may heat up causing burn marks if the router is moved too slowly through the wood Feeding the router too quickly or trying to remove too much material in a single pass will overload the motor Use two or more passes for extra large cuts especially in the case o...

Page 8: ...se TCT tungsten carbide tipped router bits for hardwood No guide is required for use of the tool This is useful for writing signs and performing creative work Only make shallow cuts Refer to the following table for common types of router bits ACCESSORIES see Fig 11 1 Collet wrench 2 Straight edge guide 3 Pattern guid 4 Dust extraction adaptors MAINTENANCE Before cleaning or performing any maintena...

Page 9: ...16 17 Exploded View ...

Page 10: ...18 19 ...

Page 11: ...8 Plain Washer 1 39 Left Handle 2 40 Plunge Frame 2 Fixed Unit 41 Screw 2 42 Right Handle 1 43 Left Handle 1 No Part Name Qty 44 Lock Bolt 5 45 Mounting 1 46 Chip Shield 1 47 Base Plate 1 48 E Ring 1 49 Spring 1 50 Lock Gear 1 51 Gear 1 52 Gear Shaft 1 53 Button 1 54 Shaft 1 55 Worm 1 56 Screw 1 57 Indicator Ring 1 58 Adjusting Knob 1 59 Screw 1 60 Screw 1 61 Lock Pin 1 62 Clamping Lever 1 63 Plat...

Page 12: ... breaks or fails due to a defect in material or workmanship within three years from the date of original purchase simply bring this tool and its sales receipt back to your nearest Menards retail store for a free equivalent replacement within those three years The warranty 1 excludes expendable parts including but not limited to blades bits light bulbs and or batteries 2 shall be void if this tool ...

Reviews: