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Water entering a power tool will increase the risk of electric shock.

 

 

Do not abuse the cord. Never use the cord to carry the tools or pull 

the plug from an outlet. Keep cord away from heat, oil, sharp edges or 

moving parts. Replace damaged cords immediately. 

Damaged cords 

increase the risk of electric shock.

 

 

When operating a power tool outside, use an outdoor extension cord 

marked “W-A” or “W”.

 These cords are rated for outdoor use and reduce 

the risk of electric shock. The following table shows the correct size to 

use, depending on cord length and nameplate amperage rating of the tool. 

When in doubt, use the next heavier gauge. Always use UL and CSA listed 

extension cords.

Recommended sizes of extension cords

Tool’s Ampere rating

Volts

Total length of cord in feet

Cord size in A. W. G.(minimum)

25’

50’

100’

150’

0-6

120 

V~

18

16

16

14

6-10

18

16

14

12

10-12

16

16

14

12

PERSONAL SAFETY

 

 

Stay alert, watch what you are doing and use common sense when 

operating a power tool. Do not use tool while tired or under the influence 

of drugs, alcohol, or medication. 

A moment of inattention while operating 

power tools may result in serious personal injury.

 

 

Dress properly. Do not wear loose clothing or jewelry. Contain long hair. 

Keep your hair, clothing, and gloves away from moving parts.

  Loose 

clothes, jewelry, or long hair can be caught in moving parts.

 

 

Avoid accidental starting. Be sure switch is off before plugging in. 

Carrying tools with your finger on the switch or plugging in tools that have 

the switch on invites accidents.

 

 

Remove adjusting keys or wrenches before turning the tool on.

A wrench 

or a key that is left attached to a rotating part of the tool may result in 

personal injury.

 

 

Do not overreach. Keep proper footing and balance at all times.

Proper footing 

and balance enables better control of the tool in unexpected situations.

 

 

Use safety equipment. Always wear eye protection.

Dust mask, non-skid safety 

shoes, hard hat, or hearing protection must be used for appropriate conditions.

 

 

Before connecting the tool to a power source (receptacle, outlet, etc.), be 

sure voltage supplied is the same as that specified on the nameplate of 

the tool.

 A power source with voltage greater than that specified for the 

tool can result in serious injury to the user – as well as damage to the tool.

TOOL USE AND CARE

 

 

Use clamps or other practical way to secure and support the workpiece 

to a stable platform. 

Holding the work by hand or against your body is 

unstable and may lead to loss of control.

 

 

Do not force tool. Use the correct tool for your application. 

The correct 

tool will do the job better and safer at the rate for which is designed.

 

 

Do not use tool if switch does not turn it on or off. 

Any tool that cannot be 

controlled with the switch is dangerous and must be repaired.

 

 

Disconnect the plug from the power source before making any 

adjustments, changing accessories, or storing the tool.

 Such preventive 

safety measures reduce the risk of starting the tool accidentally.

 

 

Store idle tools out of reach of children and other untrained persons.

  

Tools are dangerous in the hands of untrained users.

 

 

Maintain tools with care. Keep cutting tools sharp and clean.

 Properly 

maintained tools, with sharp cutting edges are less likely to bind and are 

easier to control.

 

 

Check for misalignment or binding of moving parts, breakage of parts, 

and any other condition that may affect the tools operation. If damaged, 

have the tool serviced before using.

 Many accidents are caused by poorly 

maintained tools.

 

 

Use only accessories that are recommended by the manufacturer for 

your model.

 Accessories that may be suitable for one tool, may become 

hazardous when used on another tool.

 

 

Do not alter or misuse tool.

 These tools are precision built. Any alteration or 

modification not specified is misuse and may result in a dangerous condition.

Service

 

 

Tool service must be performed only by qualified repair personnel.

 

Service or maintenance performed by unqualified personnel could result 

in a risk of injury.

 

 

When servicing a tool, use only identical replacement parts. Follow 

instructions in the Maintenance section of this manual.

 Use of 

unauthorized parts or failure to follow Maintenance Instructions may 

create a risk of electric shock or injury.

Summary of Contents for 241-0836

Page 1: ...intended use Safety symbols in this manual are used to indicate possible dangers The safety symbols and their explanations require your full understanding The safety warnings do not eliminate any danger by themselves and they are not a substitute for proper accident prevention measures This Safety Alert Symbol indicates caution warning or danger Failure to obey a safety warning may result in serio...

Page 2: ...ow may result in electric shock fire and or serious per sonal injury WORK AREA Keep the work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in an explosive environment such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite dust or fumes Keep bystanders children and visitors away while operating a p...

Page 3: ... tool to a power source receptacle outlet etc be sure voltage supplied is the same as that specified on the nameplate of the tool A power source with voltage greater than that specified for the tool can result in serious injury to the user as well as damage to the tool TOOL USE AND CARE Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by h...

Page 4: ...e It may be extremely hot Be sure that the motor has completely stopped before you put the router down Injury or damage could result from a head that is still spinning when the tool is laid down Be sure that the router bit is clear of the workpiece before starting the motor If the bit is in contact with the workpiece when the motor starts the router could jump resulting in damage or injury Only us...

Page 5: ...ecreased by rotating the dial 10 Collet Clamps the bits in place 11 Dust extraction adaptor Collects the dust that is produced by the routing operation 12 Lock lever Locks the motor pack into the fixed base or the plunge base 13 Adjustment button Press the button in order to allow the motor pack to move freely 14 Depth adjustment knob When using the fixed base adjust the cutting depth by turning i...

Page 6: ...h adjustment knob clockwise or counter clockwise The cutting depth can be read on the depth adjustment knob Each mark on the scale indicates a change in the depth setting of 1 64 Unplug the router Loosen the lock lever Turn the depth adjustment knob clockwise or counter clockwise to move the collet down or up When the desired cutting depth is set tighten the lock lever SETTING THE CUTTING DEPTH FO...

Page 7: ...lecting a higher speed for smaller diameter bits and a lower speed for larger diameter bits The router bit rotates at a very high speed and may heat up causing burn marks if the router is moved too slowly through the wood Feeding the router too quickly or trying to remove too much material in a single pass will overload the motor Use two or more passes for extra large cuts especially in the case o...

Page 8: ...se TCT tungsten carbide tipped router bits for hardwood No guide is required for use of the tool This is useful for writing signs and performing creative work Only make shallow cuts Refer to the following table for common types of router bits ACCESSORIES see Fig 11 1 Collet wrench 2 Straight edge guide 3 Pattern guid 4 Dust extraction adaptors MAINTENANCE Before cleaning or performing any maintena...

Page 9: ...16 17 Exploded View ...

Page 10: ...18 19 ...

Page 11: ...8 Plain Washer 1 39 Left Handle 2 40 Plunge Frame 2 Fixed Unit 41 Screw 2 42 Right Handle 1 43 Left Handle 1 No Part Name Qty 44 Lock Bolt 5 45 Mounting 1 46 Chip Shield 1 47 Base Plate 1 48 E Ring 1 49 Spring 1 50 Lock Gear 1 51 Gear 1 52 Gear Shaft 1 53 Button 1 54 Shaft 1 55 Worm 1 56 Screw 1 57 Indicator Ring 1 58 Adjusting Knob 1 59 Screw 1 60 Screw 1 61 Lock Pin 1 62 Clamping Lever 1 63 Plat...

Page 12: ... breaks or fails due to a defect in material or workmanship within three years from the date of original purchase simply bring this tool and its sales receipt back to your nearest Menards retail store for a free equivalent replacement within those three years The warranty 1 excludes expendable parts including but not limited to blades bits light bulbs and or batteries 2 shall be void if this tool ...

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