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MasterCraft CSX 220 2008, Owner'S Manual

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MasterCraft CSX 220 2008 Owner'S Manual Download Page 67

T

he

 

following

 

charts

 

will

 

assist

 

you

 

in

 

finding

 

and

 correcting minor mechanical and electrical problems with your 

MasterCraft boat. Engine manuals include troubleshooting suggestions regarding drive train issues.

 

To correct a problem, first determine what the symptom is. Start with the first cause and eliminate the possibility of each 

until the problem is corrected. Due to the specialized skill and tools needed to correct major issues, that information 

has not been discussed below. If a problem is not addressed herein, please contact an authorized MasterCraft dealer’s 

service department.

When experiencing a problem, before shutting down the boat, check the surroundings. If a sudden stop would place 

other boaters in jeopardy, continue on until it is safe to slow or stop to analyze the situation. Always be aware of the sur-

roundings and how actions may impact other boaters!

     

 

Problem 

Possible Causes 

Solution

Throttle/shifting problems. 

Corroded cables. 

Clean and lubricate the cables.

    

Defective throttle return spring. 

Replace the throttle return spring.

    

Low transmission oil level. 

Replenish transmission fluid.

    

Sticking transmission shift detent ball.  Clean and lubricate the detent ball.

    

Kink in cable(s). 

Have authorized MasterCraft technician

   

 

    replace the cable(s).

    
   

Steering problems. 

Corroded cable. 

Clean and lubricate the cable.

    

Rudder worn. 

See an authorized MasterCraft dealer’s

   

 

    service department.

     

 

Excessive vibration. 

Bent strut. 

Replace the strut.

    

Fouled propeller. 

Remove objects from the propeller shaft 

   

 

   and rudder.

    

Damaged propeller. 

Replace the propeller.

    

Misaligned propeller shaft coupling. 

Seek proper alignment.

    

Bent propeller shaft. 

See an authorized MasterCraft dealer’s

   

 

    service department.

     

 

Electrical problems. 

Open circuit breaker or blown fuse. 

Re-set the circuit breaker or replace the fuse.

    

Loose wiring connections or corrosion.  Clean and tighten wiring connections.

    

Defective sending unit. 

Replace the sending unit.

    

Shorted wiring harness. 

Have the wiring harness repaired.

    

Defective switch or gauge. 

See authorized MasterCraft dealer’s

   

 

    service department.

     

 

No speedometer reading. 

Defective speedometer. 

Have the speedometer checked or replaced.

    

Defective speedometer paddle wheel.  Have paddle wheel checked or replaced.

     

 

Incorrect speedometer reading. 

Improper calibration. 

Follow calibration instructions in 

Instru

   

 

ment and Gauges

 section of this Manual.

     

     

 

Gauges do not work or the  

Breaker has tripped. 

Re-set the breaker.

    accessory does not work. 

Fuse has blown. 

Replace the fuse.

    

Low battery. 

Check the battery voltage for a loose ground.

    

Insufficient battery supply. 

Replace battery with one that has 

   

 

   at least 750CCAs.

guide to

troubleshooting

2008 MasterCraft Owners Manual Page 1-1

guide to

troubleshooting

Summary of Contents for CSX 220 2008

Page 1: ...ke changes at any time without notice in specifications and models and also to dis continue models We also reserve the right to change specifications parts or accessories at any time without incurring any obligation to equip the same on models manufactured before the date of the change Due to changes in specifications models parts and or accessories that may occur after publication of this Own er ...

Page 2: ...nual which immediately follows this section Be cause of the importance of these dangers warnings and cautions they are reprinted here along with the pages on which you will find them Please note that the safety information statements presented below are cat egorized for information purposes only and are not pre sented in any particular order of importance Each of the statements referenced below an...

Page 3: ...platform while the engine is operating and the boat is in motion These activities sometimes known as teak surfing or platform dragging where the partici pant holds onto the swim platform and is pulled through the water and or body surfs immediately behind the boat are extremely dangerous highly likely to result in death or serious bodily injury and are a misuse of this product Page 2 1 The safety ...

Page 4: ... not be covered by your warranty Page 10 1 Use of improper parts may cause component or engine failure Such failure may result in death or serious in jury Page 12 1 Towers on boats are intended for use for water skis wake boards or recreational towables only Use of the tower to tow other boats kites or for any other purpose may re sult in serious injury or death and may damage the boat which will ...

Page 5: ...nt Also DO NOT use the stern ski tow as a lifting ring The deck will be damaged See the Storage Cradle sub section of this section of the Manual Also never lift a boat with water in the bilge or containing a water filled devicesuchasaballastsystemorsack Theextrastresswill put an excessive load on the hull and lifting equipment that may seriously damage the boat Such damage may not be covered by th...

Page 6: ...may not be covered by your warranty Page 15 4 Attention must be paid to any leakage occurring in the propeller shaft log area Water intrusion into the trans mission which can happen if excessive leakage is oc curring may cause serious damage Such damage may not be covered by the warranty Page 15 2 Allowing the fuel level in the fuel tank to fall below one quarter of a tank full may affect the reli...

Page 7: ...harged Battery 15 4 Quarterly Maintenance 15 5 Engine Starter Gear and Shaft Lubrication 15 5 Annual Maintenance 15 5 Check Engine Mounts 15 6 Check Propeller Shaft Coupling Alignment 15 6 Inspect Exhaust Flaps 15 6 Lubricate Steering System 15 6 Lubricate Shift and Throttle System 15 7 Ballast Pump Impeller 15 7 Inspect Complete Fuel System for Leakage 15 8 Storage Winterization 16 1 General Prep...

Page 8: ...s in an unsafe situation In ad dition you may render your warranty void Remember Always use common sense when operating servicing or repairing the boat Observing the safety recommendations found in this Manual is critical to keeping your boating experience as safe as possible during routine operation Your failure to do so may result in severe personal injury or death to you and or others Use cauti...

Page 9: ...performance mandate Federal law also requires at least one Type I II or III Per sonal Flotation Device PFD for each person on board or being towed on water skis wakeboards or other rec reational equipment In addition one throwable Type IV PFD must also be on board As the owner obtaining the appropriate PFDs is your responsibility Your MasterCraft dealer can and will be happy to assist you with you...

Page 10: ...re and or an explosion Never remove or modify any components of the fuel system Removal or modification of any component of the fuel system may cause a hazardous situation and may void the warranty The modern MasterCraft fuel delivery lines are pressurized and attempting to loosen or remove them may result in the uncontrolled release of fuel which can be environmentally hazard ous and may potentia...

Page 11: ...l Page 1 4 Do not tow more than two 2 persons at one time on a tow tower The tow tower approved for use on your boat should be used only for water skis wakeboards or recreational towables and not for parasailing kite flying or towing other boats Do not add any attachments that are not approved for use on your MasterCraft boat Do not climb on sit on stand on jump off of or dive off of the tower Nev...

Page 12: ...o even low concentrations of carbon monoxide must not be ignored because the effects of exposure to carbon monoxide can build up and be just as lethal as high concentra tions Carbon monoxide from exhaust pipes of inboard or outboard engines may build up inside and outside the boat in areas near exhaust vents STAY AWAY from these exhaust vent areas which are located at the stern of the boat and DO ...

Page 13: ... give way or burdened vessel These rules determine which vessel has the right of way and accordingly what each vessel should do The vessel with the right of way has the duty to contin ue its course and speed except to avoid an immediate collision When you maintain your direction and speed the other vessel will be able to determine how best to avoid you The vessel that does not have the right of wa...

Page 14: ... right when it is safe and practical to do so When preparing to go around a bend that may ob struct your view of other water vessels you should sound a prolonged blast on the horn or with a whis tle for four 4 to six 6 seconds Even if no reply is heard you should still proceed around the bend with caution Sailing Vessel Right of Way Sailing vessels should normally be given the right of way The exc...

Page 15: ...arboard right Many bodies of water are entirely within the boundaries of a single state The Uniform State Waterway Marking Systems have been devised for these waters This sys tem uses buoys and signs with distinctive shapes and colors to show regulatory or advisory information These markers are white with black letters and orange borders The information signifies speed zones restricted areas dange...

Page 16: ...attery Blower Exhaust Bow Light Circuit Breakers Drain Plug Engine Compartment Fuel Tank Filler Glove Box Instrument Panel Throttle Shift Control ProStar 197 X 7 Fuel Tank Filler Blower Exhaust Engine Compartment Drain Plug Glove Box Battery Bow Light Circuit Breakers Instrument Panel Throttle Shift Control ...

Page 17: ...ust Drain Plug Glove Box Battery Bow Light Circuit Breakers Instrument Panel Engine Compartment Throttle Shift Control X 1 Fuel Tank Filler Blower Exhaust Engine Compartment Drain Plug Glove Box Battery Bow Light Circuit Breakers Instrument Panel Throttle Shift Control Fuel Tank Filler ...

Page 18: ...Circuit Breakers additional breakers may be near battery box Instrument Panel Throttle Shift Control MariStar 200 X 2 Fuel Tank Filler Blower Exhaust Engine Compartment Drain Plug Glove Box Batteries Navigation Light Circuit Breakers additional breakers may be near battery box Instrument Panel Throttle Shift Control Navigation Light Fuel Tank Filler ...

Page 19: ...nel Throttle Shift Control Fuel Tank Filler Batteries Bow Light MariStar 245 X 45 Fuel Tank Filler Blower Exhaust Engine Compartment Drain Plug Glove Box Batteries Circuit Breakers additional breakers may be near battery box Instrument Panel Throttle Shift Control Fuel Tank Filler Navigation Light Batteries Navigation Light 2008 MasterCraft Owners Manual Page 4 4 ...

Page 20: ...rument Panel Throttle Shift Control Fuel Tank Filler Navigation Light Navigation Light X Star Fuel Tank Filler Blower Exhaust Engine Compartment Drain Plug Glove Box Circuit Breakers additional breakers may be near battery box Instrument Panel Throttle Shift Control Fuel Tank Filler Batteries Navigation Light Navigation Light 2008 MasterCraft Owners Manual Page 4 5 ...

Page 21: ...enna Additional Bilge Access Storage Live Well option Sink Navigation Light Navigation Light CSX 265 Fuel Tank Filler Blower Exhaust Engine Compartment Bilge Access Batteries Circuit Breakers additional breakers may be near battery box Instrument Panel Throttle Shift Control Fuel Tank Filler Anchor Locker Ladder Sirius Radio Antenna Storage Live Well option Sink option Navigation Light Navigation ...

Page 22: ...ourtesy lights switch Lower right panel Speedo adjustment switch Clock adjustment switch Nav anchor lights switch Bilge pump switch Blower switch Ignition key slot X Star MariStar 280 X 80 Top row of gauges from left Tachometer Speedometer Video display gauge Middle left panel Oil pressure gauge Engine temperature gauge Middle right panel Voltmeter Fuel gauge Lower left panel Horn Courtesy lights ...

Page 23: ...e or 1 609 lbs MariStar 215 X 15 Length of Boat 21 8 Width Amidship 100 Boat Weight 3 425 3 575 lbs Length of Boat w Platform 23 9 Towing Length 24 1 Fuel Capacity 45 gallons Total Weight Capacity 14 people or 2 325 lbs MariStar 245 X 45 Length of Boat 24 2 Width Amidship 102 Boat Weight 4 730 4 950 lbs Length of Boat w Platform 26 4 Towing Length 26 1 Towing Width 100 Fuel Capacity 90 gallons Tot...

Page 24: ...the various models Ignition Key Slot MasterCraft boats come equipped with an ignition key which must be inserted in the ignition key slot and used to activate the boat s electrical system This in turn will al low the boat to be started and operated The key will be in one of four 4 positions Off Accessory including running the stereo without the engine running ON engine is running Start turn the ke...

Page 25: ... it senses any of the fol lowing events Adjusting the trim brings up the Trim screen Adjusting the ballast brings up the Ballast screen Pushing the Perfect Pass button brings up the Per fect Pass screen Any alarm condition brings up a warning screen Selecting the DEPTH tab goes to the screen illustrated following This screen digitally displays depth water tem perature air temperature and illustrat...

Page 26: ...nge the information displayed simply Press the UP or DOWN arrows to highlight the quad rant that you wish to change Press SELECT to access the pull down menu Using the UP or DOWN arrows highlight the desired information Press SELECT again to store the change MasterCraft boats equipped with the video display gauge feature integrated Perfect Pass Wakeboard Pro speed control software The Perfect Pass...

Page 27: ...tab permits control of alarms speed ometer calibration brightness and contrast adjustment to name a few Using the UP and DOWN arrows highlight the desired item and press SELECT Make the desired changes and press MENU to save and exit All system Warning Messages are displayed on the video display gauge They will stay on for a minimum of 10 sec onds but can be acknowledged and hidden by pressing the...

Page 28: ...ow 1000 RPM or the oil pressure is below 10 p s i and above 1000 RPM This message will occur only when the engine is running Stop the engine and check the oil level as soon as this can be safely done TEMP High engine temperature alarm This message will occur only when the engine is running If the engine does not automatically reduce speed to the limp home level manually reduce speed and return to ...

Page 29: ... in troducing the small amount of water and debris that un avoidably accumulate in the bottom of the tank Rather than relying on visual inspection you should pay atten tion to the fuel gauge Further it is not recommended to allow the fuel to fall below one quarter of a tank full at any time as it may result in damage to the fueling system see the Fueling section of this Manual Temperature Gauge Th...

Page 30: ... below the system will shut off the stereo and sound the alarm for a period of two 2 minutes to give boaters sufficient time to adjust Gener ally the appropriate action is to leave the stereo OFF as well as disengaging any other peripheral electrical com ponents and keying ON the engine Running the engine at a moderate rate for several minutes without the ad 2008 MasterCraft Owners Manual Page 5 7...

Page 31: ...to the automatic position when finished emptying the bilge Leaving the switch in 2008 MasterCraft Owners Manual Page 5 8 manual mode can result in damage to the pump and may not be covered by warranty Ballast Empty Fill Switches On boat models equipped with a ballast system a sepa rate three position switch will allow for the filling or emptying of the ballast tanks and or bags Be aware that the e...

Page 32: ... use when connected to a 12 volt receptacle and will not be damaged by the connec tion to the receptacle Speedometer Adjustment Switch and Clock Adjustment Switch Some models may be equipped with a three position speedometer calibration adjustment switch Its operation is explained elsewhere in this section Where equipped the models with a clock adjustment switch have a three position switch which ...

Page 33: ...Boot func tions The switch is marked for each Turn the switch to ward the Shower marking to turn ON the shower Return to center for OFF Turn to the other direction to turn ON the Slick Boot Return to cen ter for OFF These instructions work whether the boat is equipped with one 1 or both of the options but will not be found in boats that are not equipped with either option Attitude Adjustment or Tr...

Page 34: ...des the single plate on a single system This provides lift in the stern of the boat and will keep the bow down As you throttle up and speed increases raise the tab s by pressing BOW UP on both sides of a dual sys tem and BOW UP on the single system Uneven Load When equipped with a dual system if one side of the boat is higher than the other while run ning press BOW DOWN on the switch on that side ...

Page 35: ...rboard throttle to wide open throttle also The boat will run at the RPM level at which it was running when the Cruise was engaged If further adjustment is required or desired adjust by pressing up or down on the switch adjacent to the Cruise switch Note If the system is turned off pressing down on the Cruise or Synch switches the operator MUST pull the throttles below the cruise RPM to regain cont...

Page 36: ... boat Variations in Gauges and Switches Please note that not every gauge or switch explained in this Manual found on every model Some equipment is optional and not every option is available on all models of MasterCraft boats Also MasterCraft utilizes a variety of gauge and switch styles These differences are not in functionality If a boat is equipped with a gauge or switch that is labeled as de sc...

Page 37: ...l an au thorized MasterCraft servicing dealer and let him or her assess the situation Indmar Engines The following information applies to boats equipped with Indmar engines What Type of Gasoline To Use All standard Indmar EFI engines run on unleaded fuel of 89 octane or higher Indmar recommends purchasing fuel from a supplier that advertises that their fuel meets TOP TIER specifications This fuel ...

Page 38: ...ngine and or present an unsafe boating condition Damage to the engine resulting from the use of ethanol fuel rated higher than E10 IS NOT covered by the warranty Do not use any gasoline that contains METHANOL This fuel is very corrosive and will create unsafe op erating conditions Serious damage will result from the continued use of fuel containing METHANOL Any resulting engine damage will not be ...

Page 39: ... storage with fuel in the system can affect the fuel s stability and may require system inspec tion and fuel filter replacement when the unit is placed back into service Damage to the engine by use of low quality gasoline or gasoline with an octane rating below the mini mum level listed will void the warranty on the boat Gasoline is extremely flammable and highly ex plosive under certain condition...

Page 40: ...using the windshield as an aid for balance or getting out of a seat This causes undue stress to the window frame and could dam age it which may not be covered under warranty Check that the fire extinguisher is fully charged Check that no fuel oil or water is leaking or has leaked into the bilge compartment Check all hoses and connections for leakage or dam age Check that all required Scheduled Mai...

Page 41: ...e engine immediately if the gauges indicate a problem Low oil pressure and overheating are seri ous issues and require immediate attention Abnormal vibration or noises These symptoms can precede trouble and should not be ignored Oc casionally hardware may work loose mountings may need to be tightened or the driveline may require at tention Fuel oil or water leaks Leaks can pose a serious safety th...

Page 42: ... check the oil level fre quently during the first fifty 50 hours of operation since the piston rings and cylinders require that much time to seat properly See the Scheduled Maintenance Checks and Services section for more details Failure to follow the engine oil recommendations listed in the engine manual can cause additional engine wear and increase the possibility of engine component failure Dam...

Page 43: ...heck for gasoline fumes fuel and oil leaks or the presence of fuel or oil in the bilge NOTE Always start the engine with the control lever in the neutral position or with the shift disengaged Your boat is equipped with a neutral start safety switch that will not allow the engine to be started when in gear Starting the Engine Step 1 Attach the emergency engine safety switch tether lanyard to an art...

Page 44: ...e neutral position and allow the engine to fall between 600 800 RPM before completing the shift Underway If the oil pressure gauge indicates low or no oil pres sure immediately stop the boat as outlined below and check the oil level If the temperature gauge indicates overheating immediately stop the boat as outlined below and check the raw water impeller for blockage DO NOT operate the boat until ...

Page 45: ...capacity may result in too much strain on the drive train or may sink the boat This is not covered under warranty Information regarding the maximum number of people and or additional weight to the boat is in cluded in the Guide to Individual Models section of this Manual It is the boat operator s responsi bility to ensure that the boat is never overloaded Too much additional weight may cause the b...

Page 46: ... performance boat Professional drivers with advanced operating skills perform high speed maneuvers and turns on a dime DO NOT attempt to duplicate or simulate these feats Paid professional drivers log thousands of hours on the water and carefully choreograph every move Plans are made in advance in the event the routine must be aborted Maneuvers of this nature could cause serious injury or death as...

Page 47: ...zed MasterCraft dealer is your best bet to ensure excellent performance Unusual Operating Conditions If the body of water is unknown talk to the local boaters about the type of obstacles that may be encountered be neath the water s surface Rocks tree stumps and sand bars are all dangerous and damaging Be especially wary of rivers and man made lakes Rapidly changing condi tions can cause daily chan...

Page 48: ...ng side pressure to the deck or gunwale molding Lifting slings must never contact shafts struts or hardware protruding from the hull Damage may result that would void the warranty When the boat is out of the water it is important to support the hull correctly to avoid any hull damage Such damage may void the warranty Storage Cradle If a storage cradle is used the hull must be properly sup ported t...

Page 49: ...ly in salt pol luted or brackish water flush the boat with fresh water as soon as possible afterward The entire engine cooling system should be flushed with fresh water for at least ten 10 minutes after each use in such waters Boats operated continuously in salt water should be equipped with the closed cooling system to preserve engine life Marine Growth If accelerated marine growth is a problem i...

Page 50: ...y Regular washing with mild detergent see attached in formation and warm water or vinyl cleaners is sufficient to keep the cushion and vinyl coverings in good condi tion Do not soak the cushion and dry thoroughly after washing to prevent mildew accumulations when the boat is covered Spray the cushions with a mildew repellent and prop them up in the boat when it is covered to take advantage of air ...

Page 51: ...if anything abrasive is used Harsh chemicals or solvents should be avoided because they may affect the vinyl gas kets or powder coated finish on the extrusions More care should be taken when cleaning the clear Eisenglass curtains which are an option on some boat models Eisenglass curtains are usually made with clear vinyl sheeting which is much softer and more prone to scratching and hazing than t...

Page 52: ... If the top or boat cover is suitable in size for a washing machine these steps should be followed Use only natural soaps no detergent Wash and rinse in cold water Air dry Never put the fabric in a dryer As part of the finishing process the material has been treated with a fluorocarbon finish which enhances wa ter repellency This finish is designed to last for several years but it must be replenis...

Page 53: ...tern and gloss Bleach will deteriorate the thread 2008 MasterCraft Owners Manual Page 13 4 Common Stains Steps 1 2 3 Chewing Gum D A Motor Oil B Spray Paint B Mildew or Wet Leaves C B A Yellow Mustard A B C Oil Base Paint D B Suntan Lotion A B Tar Asphalt D B Lipstick A B Latex Paint A B Crayon D B Ketchup A B Grease D B Ballpoint Ink E B A Household Soil A B Permanent Marker E B C Coffee Tea Choc...

Page 54: ...00 hours The fuel filter should be changed annually even if less than one hundred 100 hours are run during the previous season Before Each Use Before the engine has been started Inspect the intake water strainer for blockage If there is blockage also check the transmission cooler where equipped Check the cooling system level fresh water cool ing equipped boats only See the engine owner s manual fo...

Page 55: ...e amounts of clean water and imme diately seek medical attention Use a battery terminal cleaning brush to remove cor rosion from the inside of the battery terminals Clean the terminals with a water and baking soda solution and rinse with fresh water Check the battery box that normally holds the battery in place to determine whether there is evidence of battery fluid inside it Battery fluids are co...

Page 56: ...m this task before starting the boat Step 1 Ensure the engine is OFF and the engine safety starting switch disconnected Be certain that the throttle shift control lever is in neutral Step 2 Open the engine compartment and locate the throttle and shift cables Follow each cable back under the floorboards and feel for any kinks and wear on the outer jacket Any sign of cable damage is cause for re pla...

Page 57: ... Clothing for body parts can get caught in moving parts causing death or serious injury Keep away from moving parts Step 3 After three 3 to five 5 minutes of operation shut down the engine again and ensure that the engine safety starting switch is disconnected Be certain that the throttle shift control lever is in neutral Again inspect the fuel system as well as possible If the odor of gasoline is...

Page 58: ...ent if during a previous operation you had reason to suspect a problem with your battery check with an au thorized MasterCraft deal er s service department Current models are e quipped with a low voltage battery alarm In the event that the stereo has been functioning when the boat engine is OFF the voltage drain on the battery may result in difficulties re start ing the boat To avoid 2008 MasterCr...

Page 59: ... that your quarterly or fifty 50 hour maintenance requirements be performed by an authorized MasterCraft dealer The staff there has the proper equipment and technical training to best meet your service needs ANNUALLY Every One Hundred 100 Hours MasterCraft recommends that your an nual or one hundred 100 hour mainte nance requirements be performed by an au thorized MasterCraft dealer The staff ther...

Page 60: ...Tighten any loose hardware securely Check the Propeller Shaft Coupling Alignment Later model MasterCraft boats are equipped with a drip less propeller shaft log If it is showing signs of drips it must be corrected by an authorized MasterCraft dealer s service technician Inspect the Exhaust Flaps for Damage Step 1 Ensure that the engine is OFF and disconnect the engine safety starting switch Be sur...

Page 61: ... in neutral The engine must be cool Step 2 Open the engine box and locate the shift and throttle cable ends Step 3 Shift to full throttle forward Step 4 Lubricate the cable ends and connections with a coating of waterproof marine multi purpose grease Step 5 Lubricate the pivots and linkages with a light grease Step 6 Shift the control lever from full throttle forward to full throttle reverse sever...

Page 62: ...nd visually look at the bilge area under the engine Gasoline is explosive If a gasoline odor is present or gasoline is visually observed in the bilge area during inspection DO NOT START YOUR EN GINE Remove the ignition key from the ignition switch and call an authorized MasterCraft dealer for service Note If there is evidence of loose fuel fittings deteriorated lines or other problems associated w...

Page 63: ...ealer s service depart ment to permit a technician to perform all winter ization procedures To properly winterize the engine you MUST be able to bring the engine up to operating temperature To accom plish this the boat must be in the water or attached to a water supply using a hose and suitable adapter that will allow an uninterrupted supply of water to the engine General Preparation Before starti...

Page 64: ...connect the hoses and drain any remaining water in the lines to avoid freezing Even small amounts of water in any of these areas can cause significant damage upon freezing and such dam age is not covered under the warranty Note Be sure that hoses will not become entangled in the engine V belt when the engine turns over or the hose and or the belt will be damaged Step 5 Use duct tape to seal the ex...

Page 65: ... maintenance as noted previ ously in this Owner s Manual If it was not done prior to storage perform the annual maintenance as well Step 16 If the boat is equipped with the optional fresh water cooling system and was drained for storage fill the system with fresh coolant solution per instructions Step 17 Check the alignment between the output flange on the transmission and the propeller shaft flan...

Page 66: ... blades If the pro peller is damaged see an authorized MasterCraft dealer Changing Propellers Step 1 Ensure the engine is OFF and the engine safe ty starting switch is disconnected Step 2 Remove and discard the cotter pin Step 3 Remove the propeller nut Step 4 Tap the center hub of the propeller with a rub ber mallet to release the propeller Inspect the shaft and propeller splines for damage Step ...

Page 67: ...ian replace the cable s Steering problems Corroded cable Clean and lubricate the cable Rudder worn See an authorized MasterCraft dealer s service department Excessive vibration Bent strut Replace the strut Fouled propeller Remove objects from the propeller shaft and rudder Damaged propeller Replace the propeller Misaligned propeller shaft coupling Seek proper alignment Bent propeller shaft See an ...

Page 68: ...c upholstery vinyl for five 5 years d and fuel pump assembly for two 2 years provided the customer follows maintenance and care requirements All other components excluding engine and transmission including upholstery stitching are warranted for a period of one 1 year All warranties are from the date of the original re tail purchase of the boat or the initial use of the boat whichever first occurs ...

Page 69: ...ulting from use of the boat for rent al commercial or industrial purposes h damage to hardware and other components fastened or adhered to the hull deck or liner i damage caused by fire theft freezing van dalism explosion lightning wind hail storms flooding or other natural disaster j damage to any component parts and accesso ries not manufactured by MasterCraft includ ing but not limited to the e...

Page 70: ...MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE 5 Limitation of Liability 5 1 Liability Limitation Exclusion of Consequen tial Damages This Limited Warranty is for the benefit of the owner and MasterCraft and shall not create or evidence any right in any third party THE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENT PARTS AS PRO VIDED UNDER THIS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE C...

Page 71: ...within the applicable time period may be made In the event of a sale or transfer of the boat or trailer by a second owner to a subsequent purchaser all coverage under this Limited Warranty shall immediately be terminated and the Limited Warranty shall become null and void No transfer of this Limited Warranty will operate to extend the war ranty periods set forth in Section 1 above In order to effe...

Page 72: ...e applicable warranty period c MasterCraft shall in its sole discretion fulfill its obligation to repair or replace any defective item at its factory or authorized service depart ment d The owner shall be responsible for all costs associated with the transportation of the boat towing bills trailer or component part s to the authorized MasterCraft service department and for any return transportatio...

Page 73: ...istration Transfer forward this copy to MasterCraft Boat Serial Number_____________________________________________________________________ Model No _____________________________________________________________________________ Engine Make __________________________________________________________________________ Serial No ____________________________________________________________________________...

Page 74: ...r is an exclusive product available only through authorized Mas terCraft dealerships MasterCraft Vinyl Dressing After boat owners get the interior surfaces clean they like to have a product that will help keep everything look ing ship shape Waxes are not recommended for interior surfaces because many contain dyes or solvents that can permanently damage the protective coating of the in terior That ...

Page 75: ...ck all safety equipment Every 100 Hours Date Date Date Date Clean flame arrestor Replace water impeller Engine tune up Change transmission fluid Check engine mounts Check prop shaft coupling alignment Inspect exhaust flaps Lubricate steering system Lubricate shift throttle system Check replace ballast pump impeller Inspect complete fuel system Change fuel filter 2008 MasterCraft Owners Manual Page...

Page 76: ...ck all safety equipment Every 100 Hours Date Date Date Date Clean flame arrestor Replace water impeller Engine tune up Change transmission fluid Check engine mounts Check prop shaft coupling alignment Inspect exhaust flaps Lubricate steering system Lubricate shift throttle system Check replace ballast pump impeller Inspect complete fuel system Change fuel filter 2008 MasterCraft Owners Manual Page...

Page 77: ...2008 MasterCraft Owner s Manual ProStar MariStar X Series World Headquarters MasterCraft Boat Company 100 Cherokee Cove Drive Vonore TN 37885 U S A 423 884 2221 423 884 2295 fax www mastercraft com ...

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