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21 

 

 
 
 

PLUNGE CUTTING 

– cont’d 

 

5.  Continue lowering the blade into the 

workpiece until the jigsaw base rests 
flat on the workpiece. Continue 
sawing toward the cutting line and 
complete the cut as required. 

 

METAL CUTTING 

 
Many types of metal can be cut with your 
jigsaw. When cutting any kind of material, 
be careful not to twist or bend the blades. 

Do not force the blade.

 If the blade 

chatters or vibrates excessively, use a 
finer toothed blade. If the blade heats 
excessively, reduce the speed of cutting. If 
the blade teeth become clogged when 
cutting soft metals, such as aluminum, use 
a coarser blade with fewer teeth per inch. 
Use kerosene when cutting soft metals 
and oil when cutting steel to keep the 
blade cool and to extend the blade life. 
Clamp all work firmly and jigsaw as close 
as possible to the clamping point to 
eliminate any vibration of the work being 
cut. 
 
When cutting conduit, pipe or angle iron, 
clamp work in a vise if possible and saw 
close to the vise. To cut thin sheet 
materials, “sandwich” the material between 
hardboard or plywood and clamp the 
layers to eliminate material vibration and 
tearing. By doing this, the material will be 
cut smoothly. Lay out your pattern or 
cutting li

nes on top of the “sandwich”. 

 
 

ASSEMBLY AND OPERATING 

Summary of Contents for 54-8110-2

Page 1: ...th 11 16 18 mm Cutting capacity 90 Wood 2 1 2 63 5 mm Aluminum 3 8 9 5 mm Steel 5 32 4 mm Blade types U and T shank Base plate tilt 45 Pendulum positions 4 including neutral Worklights Single LED Char...

Page 2: ...ssories and contents 11 12 Available accessories 11 Contents 11 12 Assembly and operation 13 21 Installing a battery in the jigsaw 13 Installing a blade 13 14 Removing a blade 14 Hex key storage 14 Se...

Page 3: ...e permanent eye damage Prescription eyeglasses ARE NOT a replacement for proper eye protection WARNING Non compliant eyewear can cause serious injury if broken during the operation of a power tool SAV...

Page 4: ...VIRONMENT WARNING Dust that is created by power sanding sawing grinding drilling and other construction activities may contain chemicals that are known to cause cancer birth defects or other genetic a...

Page 5: ...contact between the operator s body and grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if the operator s body is grounded Do not expose...

Page 6: ...t it was designed to work at Do not use a power tool if it cannot be turned ON or OFF using the power switch A tool that cannot be controlled using the switch is dangerous and must be repaired Disconn...

Page 7: ...ious injury when they break Always wear safety goggles hearing protection and a dust mask Use only in well ventilated areas Using personal safety devices and working in a safe environment reduces the...

Page 8: ...ion 54 3100 6 WARNING Only use the battery packs listed above to power this tool Using any other battery pack could cause serious injury or damage the tool Both battery packs can be charged using one...

Page 9: ...rtight construction Protective grounding at grounding terminal Class I tools Revolutions or reciprocations per minute Diameter Off position Arrow Warning symbol SYMBOLS WARNING Some of the following s...

Page 10: ...er switch Lock off button Blade holder LED worklight switch Blade guide roller Chip guard Tilting sole plate Motor vents Hex key holder inside battery cavity Cutting action lever Bevel angle scale Bla...

Page 11: ...owered by one of the following battery packs 18 V Nickel Cadmium 54 3102 2 18 V Lithium ion 54 3100 6 WARNING Only use the battery packs listed above to power this tool Using any other battery pack co...

Page 12: ...12 CONTENTS...

Page 13: ...e discharged battery has been removed NOTE Make sure the battery is fully engaged with the mounting slots in the tool handle The battery release buttons will click into place when the battery is fully...

Page 14: ...properly locked into the blade holder REMOVING A BLADE To remove a blade simply push upward on the blade locking lever and remove the blade from the blade holder HEX KEY STORAGE The 1 8 3 mm hex key...

Page 15: ...f material and measure the bevel angle Adjust bevel angle if necessary SETTING THE ORBITAL CUTTING ANGLE The variable orbital cutting action allows you to select one of four different blade angles To...

Page 16: ...ariable speed control wheel 1 to the appropriate speed Fig 10 Position the speed control dial at 1 for the slowest speed 3 for medium speed and at 6 for the highest speed LOCK OFF BUTTON The lock off...

Page 17: ...trigger switch is pressed MATERIALS YOU CAN CUT This jigsaw is a versatile tool that allows you to cut many different types of materials Some of these materials include Wood products such as lumber ha...

Page 18: ...ead the sections of this Owner s Manual entitled GENERAL SAFETY WARNINGS POWER TOOL SAFETY SPECIFIC SAFETY RULES BATTERY AND CHARGER SAFETY and SYMBOLS before using this cordless jigsaw Verify the fol...

Page 19: ...art the jigsaw by pressing the lock off button and squeezing the trigger switch 5 Once the jigsaw has reached the desired speed gradually bring the moving blade into contact with the workpiece at the...

Page 20: ...ll avoid the need to plunge cut NOTE Use only blades with 7 teeth per inch for plunge cutting 1 To plunge cut an inside hole clearly mark the cutting line on the workpiece 2 Set the bevel angle at 0 a...

Page 21: ...e clogged when cutting soft metals such as aluminum use a coarser blade with fewer teeth per inch Use kerosene when cutting soft metals and oil when cutting steel to keep the blade cool and to extend...

Page 22: ...rated wear and possible premature failure when they are used on fibreglass boats and sports cars wallboard spackling compounds or plaster The chips and grindings from these materials are highly abrasi...

Page 23: ...23 EXPLODED VIEW...

Page 24: ...603 Torx screw ST3 9x16 10 3 4301310101 Right housing 1 4 5201400101 Right decorative plate 1 5 3300071001 Switch 1 6 3400900101 Variable speed PCB 1 7 4407150101 Lock on lever 1 8 5501050101 Spring 1...

Page 25: ...01413 Socket hex screwM4x14 2 38 6801180101 Bearing 605 1 39 5623220101 Carbon brush 1 40 3601820101 Battery lock assembly 1 41 2000060101 Blade guard 1 42 4407160101 Left decorative plate 1 43 520139...

Page 26: ...and limitations a A bill of sale verifying the purchase and purchase date must be provided b This warranty will not apply to any product or part thereof that is worn or broken or that has become inop...

Page 27: ...tions This warranty applies only to the original purchaser and cannot be transferred Neither the retailer nor the manufacturer shall be liable for any other expense loss or damage including but not li...

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