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EXPLOSION/FLAME HAZARDS

• Never recover anything other than the approved refrigerants as specified on the machine.   
   Alternate refrigerants may contain flammables such as butane or propane and can explode or  
   cause a fire.  Recovering alternate refrigerants will also void the warranty on your machine. 
• For general safety reasons, at the end of the working day or in between services (when  
   services do not immediately follow), see to it that all valves on hoses and the machine are  
   closed.

ADDITIONAL SAFETY INFORMATION

For additional information concerning safety, refer to the following standards.
ANSI Standard Z87.1 — SAFE PRACTICE FOR OCCUPATION AND EDUCATIONAL EYE AND FACE PROTECTION - 
obtainable from the American National Standards Institute, 11 West 42nd St., New York, NY 10036, Telephone 
(212) 642-4900, Fax (212) 398-0023 - www.ansi.org

CAUTION: This equipment should be used in locations with mechanical ventilation that provides at least 
four air changes per hour or the equipment should be located at least 18 inches (457 mm) above the 
floor, or the equivalent.
CAUTION: Do not pressure test or leak test R234yf service equipment and/or vehicle air conditioning 
systems with compressed air.  Some mixtures of air and R234yf have been shown to be combustible at 
elevated pressures.  These mixtures, if ignited, may cause injury or property damage.  Additional health 
and safety information may be obtained from refrigerant manufacturers.

ATTENTION: Technicians using this equipment must be certified under EPA Section 609 (Environmental 
Protection Agency).

WARNING: There is the possibility of refrigerant contamination in the refrigerant container or the mobile 
A/C system being serviced or refrigerant container. Before recycling use proper equipment such as a 
refrigerant identifier, if necessary.
NOTE: Use only new refrigerant oil to replace the amount removed during the recycling process.  Used oil 
should be discarded per applicable federal, state, and local requirements.
The manufacturer shall not be responsible for any additional costs associated with a product failure 
including, but not limited to, loss of work time, loss of refrigerant, cross contamination of refrigerant, 
and unauthorized shipping and/or labor charges.
IMPORTANT: R1234yf systems have special fittings (per SAE specifications) to avoid cross-contamination 
with other systems. DO NOT adapt your unit for a different refrigerant — system failure will result.
PERIODICALLY INSPECT AND MAINTAIN REFRIGERANT HOSES AND SEALS TO ENSURE THAT HOSES AND 
SEALS PREVENT THE ADDITION OF EXCESS AIR, DUE TO LEAKS, DURING THE RECOVERY PROCESS, WHICH 
WOULD INCREASE THE NCG LEVEL IN THE RECOVERED REFRIGERANT.

CERTIFICATION

All technicians opening the refrigeration circuit in automotive air conditioning systems must now be certified 
in refrigerant recovery and recycling procedures to be in compliance with Section 609 of the Clean Air Act 
Amendments of 1990.  For information on certification call MACS Worldwide at (215) 631-7020.

ABOUT THIS MANUAL

This manual includes a SAFETY SUMMARY, MACHINE PREPARATION FOR USE, OPERATION procedures, and 
MAINTENANCE instructions, for your Air Conditioning Service Center.  Anyone intending to use the machine 
should become familiar with ALL the information included in this manual (especially the SAFETY SUMMARY) 
before attempting to use it. 
Before operating this machine for the first time, perform all Setup instructions.  If your new machine is not 
properly prepared to perform a service, your service data could be erroneous. In order to properly perform a 
complete air conditioning service, follow all procedures in the order presented.  Please take the time to study 
this manual before operating the machine.  Then keep this manual close at hand for future reference.  Please 
pay close attention to the SAFETY SUMMARY and all WARNINGS and CAUTIONS provided throughout this manual.  

ABOUT YOUR AIR CONDITIONING RECOVERY/RECYCLE SERVICE CENTER

Your machine incorporates a highly accurate electronic scale for determining charging weights, etc.  Other 

Summary of Contents for COMMANDER4000

Page 1: ...ECOVERY RECYCLE RECHARGE Operating Instructions WARNING Do not stop the recovery process Permanent damage will occur that could void the warranty COMMANDER4000 COMMANDER4000 E COMMANDER4000 X COMMANDE...

Page 2: ......

Page 3: ...N PALLET BOX AND OTHER PACKING MATERIAL FOR ANY FUTURE SERVICE NEEDS DO NOT DISCARD PACKING MATERIAL Original packaging is required if the machine has to be sent back to the factory or authorized serv...

Page 4: ...ed 2 TANK FILL a For the first tank fill set the fill amount to 1 pound 0 5 Kg This will fill the empty space in the machine that cannot be detected by the tank scale b Next repeat the tank fill with...

Page 5: ...at may experience a slower processing time in extreme cold and humidity Avoid exposing the machine to dramatic changes in temperature or humidity 4 SUN GLARE Because of the way the COMMANDER color tou...

Page 6: ...lness or death read understand and follow the following safety instructions In addition make certain that anyone that uses the equipment understands and follows these safety instructions as well Avoid...

Page 7: ...scarded per applicable federal state and local requirements The manufacturer shall not be responsible for any additional costs associated with a product failure including but not limited to loss of wo...

Page 8: ...ways be used The manufacturer declines any and all responsibility for damage to vehicles on which recovery recycling and recharging are performed if said damage is the result of unskillful handling by...

Page 9: ...ling Adapter E Waste Oil Bottle F Cabinet Fan G Wheel Locks H Speaker I Low and High Side Machine Valves J Computer Command Center K Low and High Side DOT Tank Valves L 30 lb DOT Tank M Heater Blanket...

Page 10: ...ages programmed into the machine Press the circle next to the language desired and press next The command center will then display a series of welcome screens that will provide useful information to f...

Page 11: ...efrigerant available when setting the vehicle refrigerant charge amount o OIL Displays the volume of the used oil in the used oil bottle o INFO Displays vehicle A C pressure when the hoses and coupler...

Page 12: ...mer Pressing NEXT on the bottom of the screen will display last and total refrigerant recovered and the refrigerant charge The values on the left side of the screen will display the last amount of rec...

Page 13: ...and weights that will be displayed on the machine Pressure can be selected in PSI or BAR Temperature in Fahrenheit or Celsius Volume in fluid ounces FL OZ or milliliters ML and Weight in pounds LB ou...

Page 14: ...update that needs to be performed o TANK FILLING Internal tank filling is preset to 15 pounds for optimal machine performance This operation will be performed in the initial set up of the machine and...

Page 15: ...new filter will come with a thumb drive that will be placed into the USB connection on the front of the machine This will activate the new filter Please read and understand the instructions that come...

Page 16: ...is could take several minutes to ensure the removal of non compatible oil Press done to return to main screen o IDENTIFICATION The identification process ensures that R1234yf refrigerant is in the sys...

Page 17: ...C board Contact customer service BLINKING YELLOW User attention needed to perform function displayed on screen BLUE Machine in operation process GREEN Process completed COMMANDER MACHINE INITIAL SET U...

Page 18: ...uid flow and press next 15 Open the low side valve on the machine and press next 16 The machine will now start to fill the internal tank and will automatically shut off when the tank is filled to appr...

Page 19: ...ows for the selection of a standard or hybrid vehicle NOTE Per SAE J2788 automatic oil injection for hybrid vehicles is prohibited To inject oil into a hybrid vehicle use a manual hermetically sealed...

Page 20: ...nobs clockwise 3 Open the red and blue valves on the machine Press next 4 The flush cycle will now be performed 5 Flush complete will be displayed when finished 6 Disconnect couplers and attach them t...

Page 21: ...and model The refrigerant charge will be automatically programmed NOTE The Caution symbol will appear if the programmed charged amount exceeds the available amount To add refrigerant refer to tank fil...

Page 22: ...ice fitting Press next to continue 3 Open the couplers by turning the knobs clockwise until they stop Press next to continue 4 Open the blue and red valves on the machine Press next to start the proce...

Page 23: ...pressure Amount of waste oil recovered Vehicle pressure Total weight of refrigerant in tank Progress procession graphic on the left of all screens Automatic Vacuum Leak Test The default is a 10 minut...

Page 24: ...amount of refrigerant The following will be displayed COMMANDER4000 E Tank graphic and weight of refrigerant Numerical value of refrigerant charged Total weight of refrigerant to be charged Tank pres...

Page 25: ...l indicator light will turn green NOTE Allow the machine to complete the process on its own Terminating a process will cause the machine to work in an unpredictable way Some maintenance might be requi...

Page 26: ...he vacuum procedure will now be performed ECO If the vacuum time is at least 30 minutes then the eco option is available When the eco option is activated the vacuum pump is turned off while performing...

Page 27: ...ves on the machine Press next 8 Allow the AC system pressures to equalize Press next 9 Close and remove the low side coupler turn off the vehicle Press next 10 Hose clearing will be displayed The tank...

Page 28: ...tercool s Technical Service at 973 252 9119 WARNING This product can expose you to chemicals including lead and Di 2 ethylhexyl phthalate which are known to the State of California to cause cancer and...

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