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INTRODUCTION

This machine is ETL Laboratories approved, in compliance with SAE J2843.  We are dedicated to solving 
the issues surrounding the safe containment and proper management of refrigerants.  Your new machine 
incorporates the latest technology and state of the art features to aid you in servicing R1234yf air conditioning 
and refrigeration systems. 

NOTICE: 

The SAE J2843 standard has, by design made recycling machines more complex than previous models 

that some End Users might be familiar with. Some noticeable changes that the End User should expect from ALL 
new recycling machines are the following:

1.  RECOVERY TIME:

 The average recovery time is approximately 30 minutes. This time is necessary to 

meet the SAE J2843 standard which requires that the machine recovers at least 95% of the AC system 
refrigerant and cleans the refrigerant to a minimum of 95% purity. 

2.  HOT WEATHER:

 As the ambient temperature approaches 100°F, some End Users have experienced 

an increase in recovery time. This is due to the natural response of R1234yf when its temperature is 
elevated. R1234yf has difficulty transforming from a gas into a liquid state at elevated temperatures. The 
transformation into liquid is necessary for the machine to complete the recovery process. The End User 
might notice the same effect when performing a TANK CHARGING operation. The COMMANDER series 
includes a color touch screen tablet that may experience a slower processing time in extreme heat and 
humidity. Avoid exposing the machine to dramatic changes in temperature or humidity.

3.  COLD WEATHER:

 As the ambient temperature approaches 50°F, some End Users have experienced 

an increase in recovery time. This is due to the natural response of R1234yf when its temperature is 
lowered. R1234yf has difficulty transforming from a liquid into a vapor state at reduced temperatures. The 
transformation into vapor is necessary for the machine to complete the distilling process. The End User 
might notice the same effect when performing a TANK CHARGING operation. The COMMANDER series 
includes a color touch screen tablet that may experience a slower processing time in extreme cold and 
humidity. Avoid exposing the machine to dramatic changes in temperature or humidity.

4.  SUN GLARE: 

Because of the way the COMMANDER color touch screen is constructed the user may 

experience mirror-like screen reflectivity or screen images that are too dim to read in direct sunlight. 
Whenever possible keep the color touch screen out of direct sunlight.

SAFETY SUMMARY

The following safety information is provided as guidelines to help you operate your new system under the safest 
possible conditions.  Any equipment that uses chemicals can be potentially dangerous to use when safety or 
safe handling instructions are not known or not followed.  The following safety instructions are to provide the 
user with the information necessary for safe use and operation.  Please read and retain these instructions for the 
continued safe use of your service system.

SAFETY INFORMATION

Every craftsman respects the tools with which they work.  They know that the tools represent years of constantly 
improved designs and developments.  The true craftsman also knows that tools are dangerous if misused or 
abused.  To reduce risk of discomfort, illness, or even death, read, understand, and follow the following safety 
instructions.  In addition, make certain that anyone else that uses this equipment understands and follows these 
safety instructions as well.
READ ALL SAFETY INFORMATION CAREFULLY before attempting to install, operate, or service this equipment. 
Failure to comply with these instructions could result in personal injury and/or property damage.
RETAIN THE FOLLOWING SAFETY INFORMATION FOR FUTURE REFERENCE.
Published standards on safety are available and are listed at the end of this section under ADDITIONAL SAFETY 
INFORMATION.
The National Electrical Code, Occupational Safety and Health Act regulations, local industrial codes and local 
inspection requirements also provide a basis for equipment installation, use, and service.
The following safety alert symbols identify important safety messages in this manual.
When you see one of the symbols shown here, be alert to the possibility of personal injury and carefully read the 
message that follows.
Never fill the tank to more than 80% of maximum capacity as this will not leave an expansion chamber for 

Summary of Contents for COMMANDER4000

Page 1: ...ECOVERY RECYCLE RECHARGE Operating Instructions WARNING Do not stop the recovery process Permanent damage will occur that could void the warranty COMMANDER4000 COMMANDER4000 E COMMANDER4000 X COMMANDE...

Page 2: ......

Page 3: ...N PALLET BOX AND OTHER PACKING MATERIAL FOR ANY FUTURE SERVICE NEEDS DO NOT DISCARD PACKING MATERIAL Original packaging is required if the machine has to be sent back to the factory or authorized serv...

Page 4: ...ed 2 TANK FILL a For the first tank fill set the fill amount to 1 pound 0 5 Kg This will fill the empty space in the machine that cannot be detected by the tank scale b Next repeat the tank fill with...

Page 5: ...at may experience a slower processing time in extreme cold and humidity Avoid exposing the machine to dramatic changes in temperature or humidity 4 SUN GLARE Because of the way the COMMANDER color tou...

Page 6: ...lness or death read understand and follow the following safety instructions In addition make certain that anyone that uses the equipment understands and follows these safety instructions as well Avoid...

Page 7: ...scarded per applicable federal state and local requirements The manufacturer shall not be responsible for any additional costs associated with a product failure including but not limited to loss of wo...

Page 8: ...ways be used The manufacturer declines any and all responsibility for damage to vehicles on which recovery recycling and recharging are performed if said damage is the result of unskillful handling by...

Page 9: ...ling Adapter E Waste Oil Bottle F Cabinet Fan G Wheel Locks H Speaker I Low and High Side Machine Valves J Computer Command Center K Low and High Side DOT Tank Valves L 30 lb DOT Tank M Heater Blanket...

Page 10: ...ages programmed into the machine Press the circle next to the language desired and press next The command center will then display a series of welcome screens that will provide useful information to f...

Page 11: ...efrigerant available when setting the vehicle refrigerant charge amount o OIL Displays the volume of the used oil in the used oil bottle o INFO Displays vehicle A C pressure when the hoses and coupler...

Page 12: ...mer Pressing NEXT on the bottom of the screen will display last and total refrigerant recovered and the refrigerant charge The values on the left side of the screen will display the last amount of rec...

Page 13: ...and weights that will be displayed on the machine Pressure can be selected in PSI or BAR Temperature in Fahrenheit or Celsius Volume in fluid ounces FL OZ or milliliters ML and Weight in pounds LB ou...

Page 14: ...update that needs to be performed o TANK FILLING Internal tank filling is preset to 15 pounds for optimal machine performance This operation will be performed in the initial set up of the machine and...

Page 15: ...new filter will come with a thumb drive that will be placed into the USB connection on the front of the machine This will activate the new filter Please read and understand the instructions that come...

Page 16: ...is could take several minutes to ensure the removal of non compatible oil Press done to return to main screen o IDENTIFICATION The identification process ensures that R1234yf refrigerant is in the sys...

Page 17: ...C board Contact customer service BLINKING YELLOW User attention needed to perform function displayed on screen BLUE Machine in operation process GREEN Process completed COMMANDER MACHINE INITIAL SET U...

Page 18: ...uid flow and press next 15 Open the low side valve on the machine and press next 16 The machine will now start to fill the internal tank and will automatically shut off when the tank is filled to appr...

Page 19: ...ows for the selection of a standard or hybrid vehicle NOTE Per SAE J2788 automatic oil injection for hybrid vehicles is prohibited To inject oil into a hybrid vehicle use a manual hermetically sealed...

Page 20: ...nobs clockwise 3 Open the red and blue valves on the machine Press next 4 The flush cycle will now be performed 5 Flush complete will be displayed when finished 6 Disconnect couplers and attach them t...

Page 21: ...and model The refrigerant charge will be automatically programmed NOTE The Caution symbol will appear if the programmed charged amount exceeds the available amount To add refrigerant refer to tank fil...

Page 22: ...ice fitting Press next to continue 3 Open the couplers by turning the knobs clockwise until they stop Press next to continue 4 Open the blue and red valves on the machine Press next to start the proce...

Page 23: ...pressure Amount of waste oil recovered Vehicle pressure Total weight of refrigerant in tank Progress procession graphic on the left of all screens Automatic Vacuum Leak Test The default is a 10 minut...

Page 24: ...amount of refrigerant The following will be displayed COMMANDER4000 E Tank graphic and weight of refrigerant Numerical value of refrigerant charged Total weight of refrigerant to be charged Tank pres...

Page 25: ...l indicator light will turn green NOTE Allow the machine to complete the process on its own Terminating a process will cause the machine to work in an unpredictable way Some maintenance might be requi...

Page 26: ...he vacuum procedure will now be performed ECO If the vacuum time is at least 30 minutes then the eco option is available When the eco option is activated the vacuum pump is turned off while performing...

Page 27: ...ves on the machine Press next 8 Allow the AC system pressures to equalize Press next 9 Close and remove the low side coupler turn off the vehicle Press next 10 Hose clearing will be displayed The tank...

Page 28: ...tercool s Technical Service at 973 252 9119 WARNING This product can expose you to chemicals including lead and Di 2 ethylhexyl phthalate which are known to the State of California to cause cancer and...

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