background image

11

103618

OWNER’S MANUAL

Nozzle

(35,000 Btu/Hr Model)

1.

Remove upper shell (see page 8).

2.

Remove fan (see page 13).

3.

Remove fuel and air line hoses from
nozzle assembly.

4.

Turn nozzle assembly 1/4 turn to left
and pull toward motor to remove.

5.

Place plastic hex-body into vise and
lightly tighten.

6.

Carefully remove nozzle from the
nozzle adapter using 5/8" socket
wrench.

7.

Blow compressed air thru face of nozzle.
This will free any dirt in nozzle area.

8.

Inspect nozzle seal for damage.

9.

Replace nozzle into nozzle adapter un-
til nozzle seats. Tighten 1/3 turn more
using 5/8" socket wrench (4.5-5.1 n-m/
40-45 inch-pounds).

10. Attach nozzle assembly to burner strap.

11. Attach fuel and airline hoses to nozzle

assembly.

12. Replace fan (see page 13).

13. Replace fan guard and upper shell.

Figure 20 - Removing Air and Fuel Line
Hoses, 35,000 Btu/Hr Model

Figure 21 - Removing Nozzle Assembly,
35,000 Btu/Hr Model

Figure 22 - Nozzle and Nozzle Adapter,
35,000 Btu/Hr Model

SERVICE
PROCEDURES

Continued

Combustion
Chamber

Fuel Line
Hose

Air Line
Hose

Nozzle
Assembly

Nozzle
Assembly

Burner
Strap

Air line
Fitting

Nozzle

Nozzle
Seal

Nozzle
Adapter

Nozzle
Face

Fuel line
Fitting

Nozzle

(70/100/150,000 Btu/Hr Models)

1.

Remove upper shell (see page 8).

2.

Remove fan (see page 13).

3.

Remove fuel and air line hoses from
burner head.

4.

Remove spark plug wire from spark
plug.

5.

Remove spark plug from burner head
using 13/16" open-end wrench.

6.

Remove three screws using 5/16" nut-
driver and remove burner head from
combustion chamber.

7.

Place burner head into vise and lightly
tighten.

8.

Carefully remove nozzle from burner
head using 5/8" socket wrench (see Fig-
ure 24).

9.

Blow compressed air thru face of nozzle.
This will free any dirt in nozzle area.

Figure 23 - Removing Burner Head, 70/
100/150,000 Btu/Hr Models

Figure 24 - Removing Nozzle, 70/100/
150,000 Btu/Hr Models

Spark
Plug

Combustion
Chamber

Burner
Head

Air Line
Hose

Fuel Line
Hose

Screw

Spark Plug
Wire

Nozzle
Face

Nozzle

Burner
Head

Air line
Fitting

Fuel line
Fitting

Nozzle
Seal

10. Inspect nozzle seal for damage.

11. Replace nozzle into burner head and

tighten firmly (9.1-12.4 n-m/80-110
inch-pounds).

12. Attach burner head to combustion

chamber.

13. Install spark plug in burner head.

14. Attach spark plug wire to spark plug.

15. Attach fuel and airline hoses to burner

head.

16. Replace fan (see page 13).

17. Replace fan guard and upper shell.

Continued

Summary of Contents for BY100CEB

Page 1: ...g start ing or servicing heater Improper use of heater can cause serious injury Keep this manual for future reference R PORTABLE FORCED AIR HEATERS OWNER S MANUAL Heater Sizes 35 000 70 000 100 000 15...

Page 2: ...tructure f All fuel storage shall be located a minimum of 762cm 25 feet from heaters torches welding equipment and similar sources of ignition ex ception the fuel reservoir integral with the heater un...

Page 3: ...Shell Side Cover Fuel Tank Upper Shell Hot Air Outlet Handle Fan Guard Air Filter End Cover Fuel Cap Figure 1 35 70 000 Btu Hr Models Power Cord Flame Out Control Reset Button ON OFF Switch ON OFF Swi...

Page 4: ...Wheel and Handle Assembly 100 150 000 Btu Hr Models Only Screw Wheel Support Frame Wheel Cap Nut Nut Extended Hub Front Handle Axle Rear Handle Air Inlet Fuel Tank Flange Hot Air Outlet 2 Place cap nu...

Page 5: ...iew OPERATION Figure5 Flame OutControlResetButton 35 70 000 Btu Hr Figure 6 Flame Out Control Reset Button 100 150 000 Btu Hr WARNING Review and un derstand the warnings in the Safety Information Sect...

Page 6: ...e is free of dust and corrosive fumes IMPORTANT Do not store kerosene over summer months for use during next heating season Usingoldfuelcoulddamageheater PREVENTATIVE MAINTENANCE SCHEDULE How To See S...

Page 7: ...ectronic ignitor 1 Reset flame out control button see Fig ures 5 and 6 page 5 2 If fan is hard to turn see Pump Rotor page 12 OBSERVED FAULT Heater ignites but flame out control shuts off heater after...

Page 8: ...place side cover Fuel Filter 100 150 000 Btu Hr Models 1 Remove side cover screws using 5 16 nut driver 2 Remove side cover 3 Pull upper fuel line off fuel filter neck 4 Carefully pry bushing lower fu...

Page 9: ...eplace fan guard and upper shell Figure 13 Spark Plug Rotation 35 000 Btu Hr Model Only Figure 12 Spark Plug Gap 35 000 Btu Hr Model Figure 11 Spark Plug Removal 35 000 Btu Hr Model SERVICE PROCEDURES...

Page 10: ...lief valve to right to increase pressure Turn relief valve to left to decrease pressure See specifications below for correct pres sure for each model 5 Remove pressure gauge Replace pres sure gauge pl...

Page 11: ...Fitting Nozzle Nozzle Seal Nozzle Adapter Nozzle Face Fuel line Fitting Nozzle 70 100 150 000 Btu Hr Models 1 Remove upper shell see page 8 2 Remove fan see page 13 3 Remove fuel and air line hoses fr...

Page 12: ...end cover 11 Replace fan guard and upper shell 12 Adjust pump pressure see page 10 Note If rotor is still binding proceed as follows 13 Perform steps 1 through 6 above 14 Place fine grade sandpaper 60...

Page 13: ...Figure29 Fan MotorShaft andSetscrew Location Motor Shaft Fan Setscrew Figure 30 Fan Cross Section Output Rating Btu Hr 35 000 70 000 100 000 150 000 Fuel Use Only Kerosene or No 1 Fuel Oil Fuel Tank C...

Page 14: ...18 1 18 2 18 18 18 4 18 5 18 6 18 7 18 8 18 9 18 10 18 11 18 12 18 13 18 14 18 15 18 16 18 17 18 3 Motor and Pump Assembly 1 2 3 4 5 6 7 8 9 11 22 13 13 15 16 17 18 19 20 21 22 39 43 23 24 26 27 28 29...

Page 15: ...ng 1 This list contains replaceable parts used in your heater When ordering parts be sure to provide the correct model and serial numbers from the model plate then the part number and description of t...

Page 16: ...1 32 34 38 37 11 13 9 33 35 36 42 43 39 40 23 44 11 41 45 26 25 16 22 27 ILLUSTRATED PARTS BREAKDOWN 70 000 Btu Hr Model 10 6 10 3 10 2 10 4 10 5 10 7 10 1 Motor and Pump Assembly Burner Head Assembly...

Page 17: ...lter 1 18 8 M29609 End Filter Cover 1 18 9 M12461 31 Screw 10 32 x 1 3 18 10 M8940 Steel Ball 1 4 Dia 1 18 11 M10993 1 Pressure Relief Spring 1 18 12 M27694 Adjusting Screw 1 18 13 M22997 Plug 1 18 14...

Page 18: ...8 3 8 5 8 7 8 6 1 2 3 4 5 7 8 9 10 11 12 13 14 15 17 20 25 26 9 30 31 33 34 35 36 37 38 39 40 41 6 42 9 21 22 23 24 43 44 27 28 16 19 18 47 46 45 29 32 Burner Head Assembly Motor and Pump Assembly 13...

Page 19: ...n Guard 1 PARTS LIST 100 000 Btu Hr Model This list contains replaceable parts used in your heater When ordering parts be sure to provide the correct model and serial numbers from the model plate then...

Page 20: ...8 5 8 7 8 6 1 2 3 4 5 7 8 9 10 11 12 13 14 15 17 20 25 26 9 30 31 33 34 35 36 37 38 39 40 41 6 42 9 21 22 23 24 45 44 27 28 16 19 18 43 48 47 46 29 32 8 8 Burner Head Assembly Motor and Pump Assembly...

Page 21: ...e Relief Spring 1 13 11 M27694 Adjusting Screw 1 13 12 M22997 Plug 1 13 13 M12461 31 Screw 10 32 x 1 4 13 14 M12244 1 Output Filter 1 13 15 M12461 32 Screw 10 32 x 1 1 8 6 13 16 M11637 Lint Filter 1 1...

Page 22: ...ssure STANDARD WHEELS AND HANDLE KIT HA1206 Makes heater even more portable and con venient Easy to assemble For 35 70 000 Btu Hr models WHEELS AND HANDLES 100 000 AND 150 000 BTU HR MODELS KEY PART P...

Page 23: ...s declared that these models conform to the Machinery Directive 89 392 EEC including 91 368 EEC and the Low Voltage Directive 73 23 EEC It is further declared that these models conform to the EMC Dire...

Page 24: ...subject to the following conditions SGB YOUNGMAN s obligation and liability under this War ranty is expressly limited to repairing or replacing at SGB YOUNGMAN s option any parts which appear to SGB...

Reviews: