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103618

PORTABLE FORCED AIR HEATERS

R

Carbon Monoxide Poisoning: Early signs
of carbon monoxide poisoning resemble the
flu, with headaches, dizziness, and/or nau-
sea. If you have these signs, the heater may
not be working properly. Get fresh air at
once! 
Have heater serviced. Some people
are more affected by carbon monoxide than
others. These include pregnant women, per-
sons with heart or lung disease or anemia,
those under the influence of alcohol, and
those at high altitudes.

Make certain you read and understand all
Warnings. Keep this manual for reference.
It is your guide to safe and proper operation
of this heater.

Use only kerosene or No. 1 fuel oil to
avoid risk of fire or explosion. Never use
gasoline, naphtha, paint thinners, alco-
hol, or other highly flammable fuels.

Fueling
a) Personnel involved with fueling shall

be qualified and thoroughly familiar
with the manufacturer's instructions
and applicable  regulations regard-
ing the safe fueling of heating units.

b)Only the type of fuel specified on the

heater's data plate shall be used.

c) All flame, including the pilot light,

if any, shall be extinguished and the
heater allowed to cool, prior to fuel-
ing.

d)During fueling, all fuel lines and fuel-

line connections shall be inspected for
leaks. Any leaks shall be repaired prior
to returning the heater to service.

SAFETY
INFORMATION

 WARNINGS

IMPORTANT: Read this Owner’s
Manual carefully and completely
before trying to assemble, oper-
ate, or service this heater. Im-
proper use of this heater can
cause serious injury or death from
burns, fire, explosion, electrical
shock, and carbon monoxide
poisoning.

 DANGER: Carbon monoxide

poisoning may lead to death!

e) At no time shall more than one day's

supply of heater fuel be stored inside
a building in the vicinity of the heater.
Bulk fuel storage shall be outside the
structure.

f) All fuel storage shall be located a

minimum of 762cm (25 feet) from
heaters, torches, welding equipment,
and similar sources of ignition (ex-
ception: the fuel reservoir integral
with the heater unit).

g)Whenever possible, fuel storage shall

be confined to areas where floor pen-
etrations do not permit fuel to drip
onto or be ignited by a fire at lower
elevation.

h)Fuel storage shall be in accordance

with the authority having jurisdic-
tion.

Never use heater where gasoline, paint
thinner, or other highly flammable va-
pors are present.

Follow all local ordinances and codes
when using heater.

Heaters used in the vicinity of tarpau-
lins, canvas, or similar enclosure ma-
terials shall be located a safe distance
from such materials. The recommended
minimum safe distance is 304.8cm (10
feet). It is further recommended that
these enclosure materials be of a fire
retardant nature. These enclosure ma-
terials shall be securely fastened to pre-
vent them from igniting or from upset-
ting the heater due to wind action.

Use only in well-vented areas. Before
using heater, provide at least a 2800
square cm (three-square-foot) opening
of fresh, outside air for each 100,000
Btu/Hr of rating.

Use only in places free of flammable
vapors or high dust content.

Use only the electrical voltage and fre-
quency specified on model plate.

Use only a three-prong, grounded ex-
tension cord.

Minimum heater clearances from com-
bustibles:

Outlet: 250 cm (8 Ft.)

Sides, Top, and Rear:  125 cm (4 Ft.)

Locate heater on a stable and level sur-
face if heater is hot or running or a fire
may occur.

When moving or storing heater, keep
heater in a level position or fuel spill-
age may occur.

Keep children and animals away from
heater.

Unplug heater when not in use.

When used with thermostat, heater may
start anytime.

Never use heater in living or sleeping
areas.

Never block air inlet (rear) or air outlet
(front) of heater.

Never move, handle, refuel, or service
a hot, operating, or plugged-in heater.

Never attach duct work to front or rear
of heater.

Summary of Contents for BY100CEB

Page 1: ...g start ing or servicing heater Improper use of heater can cause serious injury Keep this manual for future reference R PORTABLE FORCED AIR HEATERS OWNER S MANUAL Heater Sizes 35 000 70 000 100 000 15...

Page 2: ...tructure f All fuel storage shall be located a minimum of 762cm 25 feet from heaters torches welding equipment and similar sources of ignition ex ception the fuel reservoir integral with the heater un...

Page 3: ...Shell Side Cover Fuel Tank Upper Shell Hot Air Outlet Handle Fan Guard Air Filter End Cover Fuel Cap Figure 1 35 70 000 Btu Hr Models Power Cord Flame Out Control Reset Button ON OFF Switch ON OFF Swi...

Page 4: ...Wheel and Handle Assembly 100 150 000 Btu Hr Models Only Screw Wheel Support Frame Wheel Cap Nut Nut Extended Hub Front Handle Axle Rear Handle Air Inlet Fuel Tank Flange Hot Air Outlet 2 Place cap nu...

Page 5: ...iew OPERATION Figure5 Flame OutControlResetButton 35 70 000 Btu Hr Figure 6 Flame Out Control Reset Button 100 150 000 Btu Hr WARNING Review and un derstand the warnings in the Safety Information Sect...

Page 6: ...e is free of dust and corrosive fumes IMPORTANT Do not store kerosene over summer months for use during next heating season Usingoldfuelcoulddamageheater PREVENTATIVE MAINTENANCE SCHEDULE How To See S...

Page 7: ...ectronic ignitor 1 Reset flame out control button see Fig ures 5 and 6 page 5 2 If fan is hard to turn see Pump Rotor page 12 OBSERVED FAULT Heater ignites but flame out control shuts off heater after...

Page 8: ...place side cover Fuel Filter 100 150 000 Btu Hr Models 1 Remove side cover screws using 5 16 nut driver 2 Remove side cover 3 Pull upper fuel line off fuel filter neck 4 Carefully pry bushing lower fu...

Page 9: ...eplace fan guard and upper shell Figure 13 Spark Plug Rotation 35 000 Btu Hr Model Only Figure 12 Spark Plug Gap 35 000 Btu Hr Model Figure 11 Spark Plug Removal 35 000 Btu Hr Model SERVICE PROCEDURES...

Page 10: ...lief valve to right to increase pressure Turn relief valve to left to decrease pressure See specifications below for correct pres sure for each model 5 Remove pressure gauge Replace pres sure gauge pl...

Page 11: ...Fitting Nozzle Nozzle Seal Nozzle Adapter Nozzle Face Fuel line Fitting Nozzle 70 100 150 000 Btu Hr Models 1 Remove upper shell see page 8 2 Remove fan see page 13 3 Remove fuel and air line hoses fr...

Page 12: ...end cover 11 Replace fan guard and upper shell 12 Adjust pump pressure see page 10 Note If rotor is still binding proceed as follows 13 Perform steps 1 through 6 above 14 Place fine grade sandpaper 60...

Page 13: ...Figure29 Fan MotorShaft andSetscrew Location Motor Shaft Fan Setscrew Figure 30 Fan Cross Section Output Rating Btu Hr 35 000 70 000 100 000 150 000 Fuel Use Only Kerosene or No 1 Fuel Oil Fuel Tank C...

Page 14: ...18 1 18 2 18 18 18 4 18 5 18 6 18 7 18 8 18 9 18 10 18 11 18 12 18 13 18 14 18 15 18 16 18 17 18 3 Motor and Pump Assembly 1 2 3 4 5 6 7 8 9 11 22 13 13 15 16 17 18 19 20 21 22 39 43 23 24 26 27 28 29...

Page 15: ...ng 1 This list contains replaceable parts used in your heater When ordering parts be sure to provide the correct model and serial numbers from the model plate then the part number and description of t...

Page 16: ...1 32 34 38 37 11 13 9 33 35 36 42 43 39 40 23 44 11 41 45 26 25 16 22 27 ILLUSTRATED PARTS BREAKDOWN 70 000 Btu Hr Model 10 6 10 3 10 2 10 4 10 5 10 7 10 1 Motor and Pump Assembly Burner Head Assembly...

Page 17: ...lter 1 18 8 M29609 End Filter Cover 1 18 9 M12461 31 Screw 10 32 x 1 3 18 10 M8940 Steel Ball 1 4 Dia 1 18 11 M10993 1 Pressure Relief Spring 1 18 12 M27694 Adjusting Screw 1 18 13 M22997 Plug 1 18 14...

Page 18: ...8 3 8 5 8 7 8 6 1 2 3 4 5 7 8 9 10 11 12 13 14 15 17 20 25 26 9 30 31 33 34 35 36 37 38 39 40 41 6 42 9 21 22 23 24 43 44 27 28 16 19 18 47 46 45 29 32 Burner Head Assembly Motor and Pump Assembly 13...

Page 19: ...n Guard 1 PARTS LIST 100 000 Btu Hr Model This list contains replaceable parts used in your heater When ordering parts be sure to provide the correct model and serial numbers from the model plate then...

Page 20: ...8 5 8 7 8 6 1 2 3 4 5 7 8 9 10 11 12 13 14 15 17 20 25 26 9 30 31 33 34 35 36 37 38 39 40 41 6 42 9 21 22 23 24 45 44 27 28 16 19 18 43 48 47 46 29 32 8 8 Burner Head Assembly Motor and Pump Assembly...

Page 21: ...e Relief Spring 1 13 11 M27694 Adjusting Screw 1 13 12 M22997 Plug 1 13 13 M12461 31 Screw 10 32 x 1 4 13 14 M12244 1 Output Filter 1 13 15 M12461 32 Screw 10 32 x 1 1 8 6 13 16 M11637 Lint Filter 1 1...

Page 22: ...ssure STANDARD WHEELS AND HANDLE KIT HA1206 Makes heater even more portable and con venient Easy to assemble For 35 70 000 Btu Hr models WHEELS AND HANDLES 100 000 AND 150 000 BTU HR MODELS KEY PART P...

Page 23: ...s declared that these models conform to the Machinery Directive 89 392 EEC including 91 368 EEC and the Low Voltage Directive 73 23 EEC It is further declared that these models conform to the EMC Dire...

Page 24: ...subject to the following conditions SGB YOUNGMAN s obligation and liability under this War ranty is expressly limited to repairing or replacing at SGB YOUNGMAN s option any parts which appear to SGB...

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