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4

103618

PORTABLE FORCED AIR HEATERS

R

FUELS

Do not use heavy fuels such as No. 2 fuel oil
or No. 2 Diesel. Using heavy fuels will
result in:

• clogged fuel filter and nozzle

• carbon build up on spark plug

• use of non-toxic anti-icer in fuel during

very cold weather

IMPORTANT:

 Use a KEROSENE ONLY

container. Be sure storage container is clean.
Foreign matter such as rust, dirt, or water
will cause the flame-out control to shut
down heater. Foreign matter may also re-
quire you to clean fuel system often.

 WARNING: Use only kerosene

or No. 1 fuel oil to avoid risk of fire
or explosion. Never use gaso-
line, naphtha, paint thinners, al-
cohol or other highly flammable
fuels.

ASSEMBLY

(FOR 100,000 AND 150,000
BTU/HR MODELS ONLY)

These models are furnished with wheels and
handles. Wheels, handles, and the mounting
hardware are found in the shipping carton.

Tools Needed

• Medium Phillips Screwdriver

• 3/8" Open or Adjustable Wrench

• Hammer

1.

Slide axle through wheel support
frame. Install wheels on axle.

IMPORTANT:

 When installing wheels,

point extended hub of wheels toward
wheel support frame (see Figure 3).

Figure 3 - Wheel and Handle Assembly, 100/150,000 Btu/Hr Models Only

Screw

Wheel
Support
Frame

Wheel

Cap Nut

Nut

Extended
Hub

Front Handle

Axle

Rear
Handle

Air Inlet

Fuel Tank
Flange

Hot Air
Outlet

2.

Place cap nuts on axle ends. Gently tap
with hammer to secure.

3.

Place heater on wheel support frame.
Make sure air inlet end (rear) of heater
is over wheels. Line up holes on fuel
tank flange with holes on wheel sup-
port frame.

4.

Place front handle and rear handle on
top of fuel tank flange. Insert screws
through handles, fuel tank flange, and
wheel support frame. Attach nut finger
tight after each screw is inserted.

5.

After all screws are inserted, tighten
nuts firmly.

VENTILATION

 WARNING: Follow the mini-

mum fresh, outside air ventila-
tion requirements. If proper fresh,
outside air ventilation is not pro-
vided, carbon monoxide poison-
ing can occur. Provide proper
fresh, outside air ventilation be-
fore running heater.

Provide a fresh air opening of at least 2800
square cm (three square feet) for each
100,000 Btu/Hr rating. Provide extra fresh
air if more heaters are being used.

Example:

 A 150,000 Btu/Hr heater requires

one of the following:

• a two-car garage door raised 15 cm (six

inches)

• a single-car garage door raised 23 cm

(nine inches)

• two, 76 cm (thirty-inch) windows raised

31 cm (twelve inches)

Summary of Contents for BY100CEB

Page 1: ...g start ing or servicing heater Improper use of heater can cause serious injury Keep this manual for future reference R PORTABLE FORCED AIR HEATERS OWNER S MANUAL Heater Sizes 35 000 70 000 100 000 15...

Page 2: ...tructure f All fuel storage shall be located a minimum of 762cm 25 feet from heaters torches welding equipment and similar sources of ignition ex ception the fuel reservoir integral with the heater un...

Page 3: ...Shell Side Cover Fuel Tank Upper Shell Hot Air Outlet Handle Fan Guard Air Filter End Cover Fuel Cap Figure 1 35 70 000 Btu Hr Models Power Cord Flame Out Control Reset Button ON OFF Switch ON OFF Swi...

Page 4: ...Wheel and Handle Assembly 100 150 000 Btu Hr Models Only Screw Wheel Support Frame Wheel Cap Nut Nut Extended Hub Front Handle Axle Rear Handle Air Inlet Fuel Tank Flange Hot Air Outlet 2 Place cap nu...

Page 5: ...iew OPERATION Figure5 Flame OutControlResetButton 35 70 000 Btu Hr Figure 6 Flame Out Control Reset Button 100 150 000 Btu Hr WARNING Review and un derstand the warnings in the Safety Information Sect...

Page 6: ...e is free of dust and corrosive fumes IMPORTANT Do not store kerosene over summer months for use during next heating season Usingoldfuelcoulddamageheater PREVENTATIVE MAINTENANCE SCHEDULE How To See S...

Page 7: ...ectronic ignitor 1 Reset flame out control button see Fig ures 5 and 6 page 5 2 If fan is hard to turn see Pump Rotor page 12 OBSERVED FAULT Heater ignites but flame out control shuts off heater after...

Page 8: ...place side cover Fuel Filter 100 150 000 Btu Hr Models 1 Remove side cover screws using 5 16 nut driver 2 Remove side cover 3 Pull upper fuel line off fuel filter neck 4 Carefully pry bushing lower fu...

Page 9: ...eplace fan guard and upper shell Figure 13 Spark Plug Rotation 35 000 Btu Hr Model Only Figure 12 Spark Plug Gap 35 000 Btu Hr Model Figure 11 Spark Plug Removal 35 000 Btu Hr Model SERVICE PROCEDURES...

Page 10: ...lief valve to right to increase pressure Turn relief valve to left to decrease pressure See specifications below for correct pres sure for each model 5 Remove pressure gauge Replace pres sure gauge pl...

Page 11: ...Fitting Nozzle Nozzle Seal Nozzle Adapter Nozzle Face Fuel line Fitting Nozzle 70 100 150 000 Btu Hr Models 1 Remove upper shell see page 8 2 Remove fan see page 13 3 Remove fuel and air line hoses fr...

Page 12: ...end cover 11 Replace fan guard and upper shell 12 Adjust pump pressure see page 10 Note If rotor is still binding proceed as follows 13 Perform steps 1 through 6 above 14 Place fine grade sandpaper 60...

Page 13: ...Figure29 Fan MotorShaft andSetscrew Location Motor Shaft Fan Setscrew Figure 30 Fan Cross Section Output Rating Btu Hr 35 000 70 000 100 000 150 000 Fuel Use Only Kerosene or No 1 Fuel Oil Fuel Tank C...

Page 14: ...18 1 18 2 18 18 18 4 18 5 18 6 18 7 18 8 18 9 18 10 18 11 18 12 18 13 18 14 18 15 18 16 18 17 18 3 Motor and Pump Assembly 1 2 3 4 5 6 7 8 9 11 22 13 13 15 16 17 18 19 20 21 22 39 43 23 24 26 27 28 29...

Page 15: ...ng 1 This list contains replaceable parts used in your heater When ordering parts be sure to provide the correct model and serial numbers from the model plate then the part number and description of t...

Page 16: ...1 32 34 38 37 11 13 9 33 35 36 42 43 39 40 23 44 11 41 45 26 25 16 22 27 ILLUSTRATED PARTS BREAKDOWN 70 000 Btu Hr Model 10 6 10 3 10 2 10 4 10 5 10 7 10 1 Motor and Pump Assembly Burner Head Assembly...

Page 17: ...lter 1 18 8 M29609 End Filter Cover 1 18 9 M12461 31 Screw 10 32 x 1 3 18 10 M8940 Steel Ball 1 4 Dia 1 18 11 M10993 1 Pressure Relief Spring 1 18 12 M27694 Adjusting Screw 1 18 13 M22997 Plug 1 18 14...

Page 18: ...8 3 8 5 8 7 8 6 1 2 3 4 5 7 8 9 10 11 12 13 14 15 17 20 25 26 9 30 31 33 34 35 36 37 38 39 40 41 6 42 9 21 22 23 24 43 44 27 28 16 19 18 47 46 45 29 32 Burner Head Assembly Motor and Pump Assembly 13...

Page 19: ...n Guard 1 PARTS LIST 100 000 Btu Hr Model This list contains replaceable parts used in your heater When ordering parts be sure to provide the correct model and serial numbers from the model plate then...

Page 20: ...8 5 8 7 8 6 1 2 3 4 5 7 8 9 10 11 12 13 14 15 17 20 25 26 9 30 31 33 34 35 36 37 38 39 40 41 6 42 9 21 22 23 24 45 44 27 28 16 19 18 43 48 47 46 29 32 8 8 Burner Head Assembly Motor and Pump Assembly...

Page 21: ...e Relief Spring 1 13 11 M27694 Adjusting Screw 1 13 12 M22997 Plug 1 13 13 M12461 31 Screw 10 32 x 1 4 13 14 M12244 1 Output Filter 1 13 15 M12461 32 Screw 10 32 x 1 1 8 6 13 16 M11637 Lint Filter 1 1...

Page 22: ...ssure STANDARD WHEELS AND HANDLE KIT HA1206 Makes heater even more portable and con venient Easy to assemble For 35 70 000 Btu Hr models WHEELS AND HANDLES 100 000 AND 150 000 BTU HR MODELS KEY PART P...

Page 23: ...s declared that these models conform to the Machinery Directive 89 392 EEC including 91 368 EEC and the Low Voltage Directive 73 23 EEC It is further declared that these models conform to the EMC Dire...

Page 24: ...subject to the following conditions SGB YOUNGMAN s obligation and liability under this War ranty is expressly limited to repairing or replacing at SGB YOUNGMAN s option any parts which appear to SGB...

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